XIAO Wu, LI Mingyue, RUAN Xuehua, et al. Optimization of ethyl acetate process conditions for sodium bisulfate fluidized catalytic distillation using response surface methodology[J]. CIESC Journal, 2014, (11): 4465-4471.
XIAO Wu, LI Mingyue, RUAN Xuehua, et al. Optimization of ethyl acetate process conditions for sodium bisulfate fluidized catalytic distillation using response surface methodology[J]. CIESC Journal, 2014, (11): 4465-4471.DOI: 10.3969/j.issn.0438-1157.2014.11.035.
A novel fluidized catalytic distillation process was developed to produce ethyl acetate based on sodium bisulfate catalyst
and response surface method was used to optimize process parameters. Firstly
single factor sensitivity analysis of five parameters
such as catalyst amount
reflux ratio
bottom heating power
acid alcohol molar feed ratio
feed rate
were carried out
and three key parameters (reflux ratio
acid alcohol molar feed ratio and feed rate) and their optimum ranges were determined. Depending on the results of single factor experiments and hydraulic limit of distillation equipment
reboiler duty of column 68 W and the amount of catalyst 2.0%(mass) acetic acid were fixed. Then central composite design methodology was used to design the experimental cases. The correlation model between three key parameters and the conversion rate of ethanol was obtained by response surface methodology based on the experimental results. By the analysis of variance and parallel experiments
the model was proved to be accurate and available. Finally
the optimum conditions were found to be feed flow of acetic acid 3.2 mol·h-1 and mole ratio of acetic acid/ethanol 3.1
reflux ratio 3.3. Under the conditions
the conversion rate of ethanol is 88.67%. Compared to the optimization parameters by a single factor sensitivity analysis process
the conversion rate of ethanol is increased by 1.0%.