1.清华大学热科学与动力工程教育部重点实验室,北京 100084
2.辽宁工程技术大学机械工程学院,辽宁 阜新 123000
卜淑娟(1995—),女,博士,助理研究员,bushujuan1995@163.com
段远源(1971—),男,博士,教授,yyduan@ tsinghua.edu.cn
收稿:2026-01-12,
修回:2026-04-22,
录用:2026-04-23,
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卜淑娟, 杨震, 闫振超, 等. 涡流管耦合再热-双压ORC系统性能分析:熔渣气淬余热余压回收[J/OL]. 化工学报, 2026.
BU Shujuan, YANG Zhen, YAN Zhenchao, et al. Performance analysis of a reheat-dual pressure ORC coupling vortex tube for waste heat and pressure recovery from slag granulation[J/OL]. CIESC Journal, 2026.
卜淑娟, 杨震, 闫振超, 等. 涡流管耦合再热-双压ORC系统性能分析:熔渣气淬余热余压回收[J/OL]. 化工学报, 2026. DOI: 10.11949/0438-1157.20260051.
BU Shujuan, YANG Zhen, YAN Zhenchao, et al. Performance analysis of a reheat-dual pressure ORC coupling vortex tube for waste heat and pressure recovery from slag granulation[J/OL]. CIESC Journal, 2026. DOI: 10.11949/0438-1157.20260051.
在“双碳”目标下,工业余压回收不足问题突出。本文针对冶金熔渣气淬干式粒化过程产生的余热与余压,提出一种耦合涡流管的再热朗肯-双压有机朗肯循环系统(RRC-VT-DPORC),以实现二者的梯级协同利用。构建了能量、㶲、㶲经济及㶲环境分析模型,评估有无涡流管回收余压时的系统性能,研究气流速度(
c
f
)与涡流管冷流比(
β
)对系统的影响,并采用多目标优化确定最优运行参数。结果表明:当
c
f
=450m/s、
β
=0.5时,与无涡流管的RRC-DPORC系统相比,RRC-VT-DPORC系统的热效率与㶲效率均提高27%以上,但总㶲成本率与总㶲环境影响率分别增加13.5%和13.9%。两组多目标优化对应不同的工程偏好:以热效率为目标时,系统倾向于高冷流比(
β
=0.848)和较高气流速度(
c
f
=396 m/s),以降低压缩机功耗;以㶲效率为目标时,系统倾向于低冷流比(
β
=0.102)和较低气流速度(
c
f
=390 m/s),以提高ORC发电量;工程上可根据实际需求灵活选用相应工况。本研究可为工业余能高效利用与碳减排提供技术参考。
Under the "Dual Carbon" goals
industrial waste pressure recovery remains inadequate. This study proposes a novel system integrating a vortex tube with a reheated Rankine cycle and a dual-pressure organic Rankine cycle (RRC-VT-DPORC) to synergistically recover waste heat and pressure from slag gas-quenching granulation. Energy
exergy
exergoeconomic
and exergoenvironmental models were developed to evaluate the performance of systems with and without vortex tube waste-pressure recovery. The influence of airflow velocity (
c
f
) and cold flow ratio of the vortex tube (
β
) was analyzed
and multi-objective optimization was employed to determine the optimal operating parameters. Results indicate that under the specified conditions of a
c
f
of 450 m/s and a
β
of 0.5
the RRC-VT-DPORC system exhibited an increase in thermal efficiency and exergy efficiency exceeding 27% relative to the baseline RRC-DPORC system without a vortex tube; however
this enhancement was accompanied by a rise in the exergy cost rate and exergoenvironmental impact rate of 13.5% and 13.9%
respectively. The two multi-objective optimization strategies correspond to different engineering preferences: when thermal efficiency is taken as the objective
the system favors a high cold flow ratio (
β
=0.848) and a relatively high airflow velocity (
c
f
=396 m/s) to reduce compressor power consumption; when exergy efficiency is taken as the objective
the system favors a low cold flow ratio (
β
=0.102) and a relatively low airflow velocity (
c
f
=390m/s) to increase ORC power output. Engineering practices can flexibly select the appropriate operating conditions according to actual needs. This study provides a technical reference for efficient i
ndustrial waste energy utilization and carbon emission reduction.
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