Property integration of batch process based on interceptors in semi-continuous operation

GUO Xiaozheng; LIU Linlin; ZHANG Lei; DU Jian

doi:10.11949/j.issn.0438-1157.20181074

您当前的位置：

首页 >

文章列表页 >

Property integration of batch process based on interceptors in semi-continuous operation

Process system engineering | 更新时间：2026-07-24

- Property integration of batch process based on interceptors in semi-continuous operation
- CIESC Journal Vol. 70, Issue 2, Pages: 516-524(2019)
- 作者机构：
  
  大连理工大学化工学院，化工系统工程研究所，辽宁大连 116024
- 作者简介：
- 基金信息：
- DOI：10.11949/j.issn.0438-1157.20181074
  CLC： TQ 021.8
- Received：26 September 2018，
  
  Revised：2018-10-24，
  
  Online First：16 June 2020，
  
  Published：05 February 2019
- 稿件说明：
移动端阅览
郭孝正, 刘琳琳, 张磊, 都健. 基于截断器半连续操作的间歇过程性质集成[J]. 化工学报, 2019, 70(2): 516-524

GUO Xiaozheng, LIU Linlin, ZHANG Lei, DU Jian. Property integration of batch process based on interceptors in semi-continuous operation[J]. CIESC Journal, 2019, 70(2): 516-524
郭孝正, 刘琳琳, 张磊, 都健. 基于截断器半连续操作的间歇过程性质集成[J]. 化工学报, 2019, 70(2): 516-524 DOI： 10.11949/j.issn.0438-1157.20181074.

GUO Xiaozheng, LIU Linlin, ZHANG Lei, DU Jian. Property integration of batch process based on interceptors in semi-continuous operation[J]. CIESC Journal, 2019, 70(2): 516-524 DOI： 10.11949/j.issn.0438-1157.20181074.

摘要

生产过程对水质的要求不仅体现于杂质浓度，还包括毒性、pH、化学需氧量等流股性质，因此仅以杂质浓度作为水源使用及废水排放依据进行用水过程设计无法满足生产要求，有必要在用水网络综合过程中考虑多种性质的同时集成。针对间歇过程性质集成问题，在考虑环境约束的基础上，以最小年度总费用为目标，建立了包含半连续操作性质截断器的用水网络超结构。其中，截断器在不同时间间隔内可以按不同操作速率运行；在截断器前后分别设置缓冲储罐以满足水源水阱的间歇操作要求，允许前置缓冲储罐中的水源不经过截断器直接回用至水阱。算例计算结果表明，本文方法可以有效降低年度总费用，同时减少截断器数量，验证了本文方法的有效性和优越性。

Abstract

In addition to concentration of contaminant

stream properties such as toxicity

chemical oxygen demand are also important characters indicating water quality. Such situation would make the design of water-using process just according to contaminant concentration fail to meet the increasingly stringent production and environmental requirements

and prompt it to be necessary to consider the simultaneous integration of stream properties in water network synthesis. In this paper

a superstructure involving property interceptors in semi-continuous operation is established for the integration of batch water network with concerning environmental constraints and the minimum total annual cost target. The property interceptors can operate at various treating rates in different time intervals

and a series of tanks are placed before and after the interceptors to satisfy the batch operation of process sources and sinks

in assistance of which the sources in the tanks in front of interceptors are allowed to be reused to sinks directly without treated by interceptors. The calculation results show that the proposed method can effectively reduce the total annual cost and reduce the number of interceptors

which verifies the effectiveness and superiority of the proposed method.

关键词

Keywords

references

Gouws J F , Majozi T , Foo D C Y , et al . Water minimization techniques for batch processes [J ] . Ind. Eng. Chem. Res. , 2010 , 49 ( 19 ): 8877 - 8893 .

Kuo W , Smith R . Designing for the interactions between water-use and effluent treatment [J ] . Chemical Engineering Research & Design , 1998 , 76 ( 3 ): 287 - 301 .

Bagajewicz M J , Faria D C . On the appropriate architecture of the water/wastewater allocation problem in process plants [J ] . Computer Aided Chemical Engineering , 2009 , 26 ( 9 ): 1 - 20 .

Takama N , Kuriyama T , Shiroko K , et al . Optimal water allocation in a petroleum refinery [J ] . Computers & Chemical Engineering , 1980 , 4 ( 4 ): 251 - 258 .

Alva-Argaez A , Kokossis A C , Smith R . Wastewater minimisation of industrial systems using an integrated approach [J ] . Computers & Chemical Engineering , 1998 , 22 ( 12 ): S741 –S744.

Cao D , Feng X , Duan X . Design of water network with internal mains for multi-contaminant wastewater regeneration recycle [J ] . Chemical Engineering Research & Design , 2004 , 82 ( 10 ): 1331 - 1336 .

Hu N , Feng X , Deng C . Optimal design of multiple-contaminant regeneration reuse water networks with process decomposition [J ] . Chemical Engineering Journal , 2011 , 173 ( 1 ): 80 - 91 .

Li A H , Yang Y Z , Liu Z Y . Analysis of water-using networks with multiple contaminants involving regeneration recycling [J ] . Chemical Engineering Science , 2015 , 134 : 44 - 56 .

Wang Y P , Smith R . Design of distributed effluent treatment systems [J ] . Chemical Engineering Science , 1994 , 49 ( 18 ): 3127 - 3145 .

李冠华 , 王乐 , 刘永忠 . 间歇用水系统中废水回用与集中再生处理的调度优化设计方法 [J ] . 化工学报 , 2010 , 61 ( 2 ): 378 - 383 .

Li G H , Wang L , Liu Y Z . Optimal design of batch water-using system with wastewater reuse and centralized treatment through scheduling [J ] . CIESC Journal , 2010 , 61 ( 2 ): 378 - 383 .

陈雁玲 , 刘琳琳 , 都健 . 考虑再生操作的间歇过程用水网络优化研究 [J ] . 化工进展 , 2017 , 36 ( 4 ): 1173 - 1179 .

Chen Y L , Liu L L , Du J . Optimization of water-using network in batch processes involving regeneration operation [J ] . Chemical Industry and Engineering Progress , 2017 , 36 ( 4 ): 1173 - 1179 .

都健 , 洪水红 , 陈理 . 多杂质体系间歇过程用水网络优化 [J ] . 化工进展 , 2012 , 31 ( 1 ): 25 - 29 .

Du J , Hong S H , Chen L . Optimization of water-using network in a batch processes system with multiple contaminants [J ] . Chemical Industry and Engineering Progress , 2012 , 31 ( 1 ): 25 - 29 .

李冠华 , 刘永忠 , 张进治 . 并联连续再生/再循环的多杂质间歇用水系统优化方法 [J ] . 化工学报 , 2009 , 60 ( 1 ): 134 - 141 .

Li G H , Liu Y Z , Zhang J Z . Optimization of batch water network with multiple contaminants through continuous regeneration/recycle parallel operation [J ] . CIESC Journal , 2009 , 60 ( 1 ): 134 - 141 .

Shelley M D , El-Halwagi M M . Component-less design of recovery and allocation systems: a functionality-based clustering approach [J ] . Building & Environment , 2000 , 24 ( 9/10 ): 2081 - 2091 .

Qin X , Gabriel F , Harell D , et al . Algebraic techniques for property integration via componentless design [J ] . Ind. Eng. Chem. Res. , 2004 , 43 ( 14 ): 3792 - 3798 .

Foo D C Y , Kazantzi V , El-Halwagi M M , et al . Surplus diagram and cascade analysis technique for targeting property-based material reuse network [J ] . Chemical Engineering Science , 2006 , 61 ( 8 ): 2626 - 2642 .

Grooms D , Kazantzi V , El-Halwagi M M . Optimal synthesis and scheduling of hybrid dynamic/steady-state property integration networks [J ] . Comput. Chem. Eng. , 2005 , 29 ( 11/12 ): 2318 - 2325 .

Chen C L , Lee J Y , Ng D K S , et al . A unified model of property integration for batch and continuous processes [J ] . AIChE Journal , 2009 , 56 ( 7 ): 1845 - 1858 .

Kheireddine H , Dadmohammadi Y , Deng C , et al . Optimization of direct recycle networks with the simultaneous consideration of property, mass, and thermal effects [J ] . Ind. Eng. Chem. Res. , 2011 , 50 ( 7 ): 3754 - 3762 .

Jiménez-Gutiérrez A , Lona-Ramírez J , Ponce-Ortega J M , et al . An MINLP model for the simultaneous integration of energy, mass and properties in water networks [J ] . Comput. Chem. Eng. , 2014 , 71 : 52 - 66 .

文增坤 , 邓春 , 冯霄 , 等 . 三角图示法合成性质集成水网络 [J ] . 华东理工大学学报(自然科学版) , 2013 , 39 ( 2 ): 138 - 142 .

Wen Z K , Deng C , Feng X , et al . Ternary diagram approach for synthesis of property integration water network [J ] . Journal of East China University of Science and Technology (Natural Science Edition) , 2013 , 39 ( 2 ): 138 - 142 .

Ng D K S , Foo D C Y , Rabie A , et al . Simultaneous synthesis of property-based water reuse/recycle and interception networks for batch processes [J ] . AIChE Journal , 2008 , 54 ( 10 ): 2624 - 2632 .

Ponce-Ortega J M , Carolina H A , Mahmoud E H , et al . A property-based optimization of direct recycle networks and wastewater treatment processes [J ] . AIChE Journal , 2009 , 55 ( 9 ): 2329 - 2344 .

杨彩玲 , 刘琳琳 , 都健 . 考虑环境及处理单元流股回用的多性质用水网络集成 [J ] . 化工学报 , 2015 , 66 ( 12 ): 4916 - 4921 .

Yang C L , Liu L L , Du J . Water utilization networks integration with multiple-property based on environment and treated water reused [J ] . CIESC Journal , 2015 , 66 ( 12 ): 4916 - 4921 .

Ponce-Ortega J M , El-Halwagi M M , Jiménez-Gutiérrez A . Global optimization for the synthesis of property-based recycle and reuse networks including environmental constraints [J ] . Computers & Chemical Engineering , 2010 , 34 ( 3 ): 318 - 330 .

Nápoles-Rivera F , Ponce-Ortega J M , El-Halwagi M M , et al . Global optimization of mass and property integration networks with in-plant property interceptors [J ] . Chemical Engineering Science , 2010 , 65 ( 15 ): 4363 - 4377 .

Vázquez-Castillo J A , Ponce-Ortega J M , Segovia-Hernández J G , et al . A multi-objective approach for property-based synthesis of batch water networks [J ] . Chemical Engineering & Processing , 2013 , 65 ( 7 ): 83 - 96 .

Lira-Barragán L F , Ponce-Ortega J M , Nápoles-Rivera F , et al . Incorporating property-based water networks and surrounding watersheds in site selection of industrial facilities [J ] . Ind. Eng. Chem. Res. , 2012 , 52 ( 1 ): 91 - 97 .

Sotelo-Pichardo C , Bamufleh H S , Ponce-Ortega J M , et al . Optimal synthesis of property-based water networks considering growing demand projections [J ] . Ind. Eng. Chem. Res. , 2014 , 53 ( 47 ): 18260 - 18272 .

Rosenthal R E . GAMS-A User s Guide [M ] . Washington DC : GAMS Development Corporation , 2012 .

Views

下载量

CSCD

Alert me when the article has been cited

提交

Tools

Publicity Resources

Water network synthesis of eco-industrial park considering intra-plant pre-treatment

A real-time optimization approach for uncertain batch processes

Energy system integration and catalyst regeneration cycle optimization of benzene hydrogenation to cyclohexene process

Distillation column pressure optimization integrated with the heat exchanger network

Inter-plant waste heat integration for industrial park using two medium fluids

Related Author

WANG Jian

LIU Linlin

LI Jianping

DU Jian

YE Lingjian

MA Xiushui

SONG Zhihuan

ZHAO Liwen

Related Institution

Institute of Chemical Process Systems Engineering, School of Chemical Engineering, Dalian University of Technology

Key Laboratory of Industrial Ecology and Environmental Engineering (MOE), School of Environmental Science and Technology, Dalian University of Technology

Ningbo Institute of Technology, Zhejiang University

Department of Control Science and Engineering, Zhejiang University

School of Chemical Engineering and Technology, Xi’an Jiaotong University

⁰