PENG Jingnan, YANG Lixin. Mathematical model on characteristics of V groove molten pool during MIG welding[J]. CIESC Journal, 2016, (S1): 117-126.
DOI:
PENG Jingnan, YANG Lixin. Mathematical model on characteristics of V groove molten pool during MIG welding[J]. CIESC Journal, 2016, (S1): 117-126.DOI: 10.11949/j.issn.0438-1157.20160625.
Mathematical model on characteristics of V groove molten pool during MIG welding
Through analyze the MIG groove welding process and the welding experimental result
the physical process of 3D welding was simplified as a two dimensional mathematical model. For mathematical model establishment
based on the analysis of experimental results
established a two-dimensional mathematical model of welding seam section welding physical process. This model included the welding heat source model and molten pool phase change flow CFD model. The moving Gauss heat source model was used to describe the heat effect of arc and workpiece. By introducing scalar of liquid fraction
mushy region dynamic character which was described using "Darcy" model proposed for porous media
and phase change which was taken into account using source-based method
new CFD model was established to simulate transient heat and mass transfer phenomena in welding process. Comparative analysis the numerical simulation result and the metallographic figure
corrected the moving gauss heat source model parameters. Analyze the molten pool shape influenced by thermal buoyancy and Marangoni force in CFD model. Through comparative analysis the results of numerical simulation and experimental
verified the accuracy of the mathematical model. A further discussion on Gauss heat source parameters and the driving force mechanism model of molten pool flow was made. Results showed that through the reasonable model parameters selection
two-dimensional mathematical model can accurate analysis the evolution of V groove molten pool during MIG welding.