Investigation on the improvement of noise and energy efficiency of articulated vanes in rolling piston compressors at ultra-low speed

ZHAI Yuanbin; YAN Gang; PENG Bin; XIONG Tong; ZHOU Xingbiao

doi:10.11949/0438-1157.20260918

您当前的位置：

首页 >

文章列表页 >

Investigation on the improvement of noise and energy efficiency of articulated vanes in rolling piston compressors at ultra-low speed

更新时间：2026-08-19

- Investigation on the improvement of noise and energy efficiency of articulated vanes in rolling piston compressors at ultra-low speed
- CIESC Journal (2026)
- 作者机构：
  
  1.西安交通大学能源与动力工程学院，陕西西安 710049
  2.广东美的制冷设备有限公司，广东佛山528311
- 作者简介：
- 基金信息：
- DOI：10.11949/0438-1157.20260918
  CLC： TM 925.12;TB 652;TB 533.1
- Received：02 July 2026，
  
  Revised：2026-08-18，
  
  Accepted：19 August 2026，
- 稿件说明：
移动端阅览
ZHAI Yuanbin, YAN Gang, PENG Bin, et al. Investigation on the improvement of noise and energy efficiency of articulated vanes in rolling piston compressors at ultra-low speed[J/OL]. CIESC Journal, 2026.
DOI：

ZHAI Yuanbin, YAN Gang, PENG Bin, et al. Investigation on the improvement of noise and energy efficiency of articulated vanes in rolling piston compressors at ultra-low speed[J/OL]. CIESC Journal, 2026. DOI： 10.11949/0438-1157.20260918.

摘要

随着家用变频空调低负荷工况节能性和舒适性要求的提高，压缩机转速范围亟需向更低转速拓宽。常规滚动转子压缩机在低转速时容易出现滑片脱离及撞击滚子问题，导致容积效率急剧下降及异常振动噪声问题。理论分析和实验测试了超低转速下滑片动力学特性和脱离机理，验证了加厚滑片、增大弹簧力、减小摩擦系数等方案无法彻底解决。提出了铰接式滑片结构，并对比分析了与常规滑片运行特性的差异。通过实验验证铰接式滑片压缩机最低转速从900 r/min拓宽到240 r/min时，铰接式滑片也不会产生滑片音，容积效率最大提升6.5%，滑片尾部振动加速度降低70%，噪声峰值改善2~6 dB。为压缩机拓宽低转速范围，改善家用空调的舒适性和节能性，提供了优化设计方案和实验依据。

Abstract

With the increasing demands for energy efficiency and comfort of household inverter air conditioners under low-load operating conditions

there is imperative to expand the compressor speed range toward lower speeds. Conventional rolling rotor compressors suffer from vane detachment and roller impact at low speeds

leading to severe deterioration of volumetric efficiency and abnormal vibration and noise. In this study

the dynamic characteristics and detachment mechanism of the vane at ultra-low speeds were investigated through theoretical analysis and experiments

which confirmed that measures such as thickening the vane

increasing spring force

and reducing friction coefficient are insufficient to completely resolve the issue. A hinged vane structure was proposed

and its operating characteristics were compared with those of the conventional vane. Experimental results demonstrate that when the minimum operating speed of the hinged vane compressor is extended from 900 r/min to 240 r/min

no vane noise is generated

volumetric efficiency increases by up to 6.5%

and vibration acceleration at the vane tail decreases by 70%

and the peak noise level is lowered by 2~6 dB. This work provides an optimized design approach and experimental evidence for broadening the low-speed operating range of compressors

thereby enhancing the comfort and energy efficiency of household air conditioners.

关键词

Keywords

references

成建宏 . 中国制冷空调实际运行状况调研报告-2017年度 [M ] . 北京 : 中国标准出版社 , 2017 .

Cheng J H . Survey and study report on application for refrigeration and air-conditioning products in China [M ] . Beijing : Standards Press of China , 2017 .

Zhai Y B , Peng B , Yan G , et al . Dynamics and performance analysis of variable-stiffness discharge valves for wide-speed-range rotary compressors [J ] . Applied Thermal Engineering , 2026 , 303 : 132533 .

中国家用电器协会 . 中国房间空气调节器产业技术路线图(2024版) [R/OL ] . ( 2024-11-15 ). https://www.cheaa.org/ https://www.cheaa.org/ .

China Household Electrical Appliances Association . China Room Air Conditioner Industry Technology Roadmap (2024 Edition) [R/OL ] . ( 2024-11-15 ). https://www.cheaa.org/ https://www.cheaa.org/ .

张勤奋 . 变频转子式压缩机低频能力异常衰减分析与研究 [J ] . 家电科技 , 2022 ( S1 ): 158 - 161 .

Zhang Q F . Analysis and research on abnormal attenuation of low frequency capacity of variable frequency rotor compressor [J ] . Journal of Appliance Science & Technology , 2022 ( S1 ): 158 - 161 .

谢利昌 , 黄晓强 , 沈慧 , 等 . 基于力学分析的滑片撞击噪声研究 [J ] . 制冷与空调 , 2017 , 17 ( 7 ): 9 - 14 .

Xie L C , Huang X Q , Shen H , et al . Study on vane collision noise based on mechanical analysis [J ] . Refrigeration and Air-Conditioning , 2017 , 17 ( 7 ): 9 - 14 .

潘婷婷 , 闫超 , 林格锋 , 等 . 从共振角度对压缩机低频撞击噪声的分析 [J ] . 家电科技 , 2016 ( 5 ): 58 - 60 .

Pan T T , Yan C , Lin G F , et al . Analysis of low frequency impact noise of compressor from the resonance angle [J ] . China Appliance Technology , 2016 ( 5 ): 58 - 60 .

韦为 , 闫琛 , 石冬宇 , 等 . 压缩机滑片动力学建模及接触碰撞研究 [J ] . 机械设计与制造 , 2025 ( 5 ): 85 - 88, 94 .

Wei W , Yan C , Shi D Y , et al . Study on dynamic modeling and contact collision compressor sliding vane [J ] . Machinery Design & Manufacture , 2025 ( 5 ): 85 - 88, 94 .

Geng K H , Yan C , Wei W , et al . Numerical and experimental investigation of vane–piston separation–collision in variable-speed compressors [J ] . International Journal of Refrigeration , 2022 , 139 : 148 - 157 .

Du Y J , Li S N , Wu J H , et al . Research on the motion characteristics of sliding vane in rolling piston compressor under low-speed condition [J ] . International Journal of Refrigeration , 2026 , 182 : 522 - 532 .

Wen C W , Liu Z , Wen X L , et al . Dynamic modeling and characteristics analysis of sliding vane in a high-speed rotary compressor considering groove distribution and multi-body coupling [J ] . Tribology International , 2024 , 194 : 109505 .

Li R , Jing L L , Meng X H , et al . Numerical analysis of vane–slot friction pair in a rolling piston compressor considering deformation and groove design [J ] . Tribology International , 2021 , 162 : 107124 .

吴健 , 王珺 , 魏会军 , 等 . 滚动转子式双缸压缩机滑片与滚子运动仿真分析 [J ] . 机械研究与应用 , 2019 , 32 ( 5 ): 72 - 75 .

Wu J , Wang J , Wei H J , et al . Kinematic simulation on vane and roller of two-cylinder rotary compressor [J ] . Mechanical Research & Application , 2019 , 32 ( 5 ): 72 - 75 .

王潇 , 罗耀鹏 . 多因素影响下滚动活塞压缩机滑片: 滑槽运动副摩擦特性瞬态分析 [J ] . 装备制造技术 , 2019 ( 9 ): 43 - 50, 65 .

Wang X , Luo Y P . The friction characteristics transient analysis of rolling piston compressor’s sliding vane-chute in consideration of multiple factors [J ] . Equipment Manufacturing Technology , 2019 ( 9 ): 43 - 50, 65 .

吴旭昌 , 谭书鹏 , 郑立宇 , 等 . 转子压缩机低频滑片音机理及优化设计研究 [J ] . 家电科技 , 2025 ( 1 ): 32 - 36 .

Wu X C , Tan S P , Zheng L Y , et al . Research on noise mechanism and optimization design of low frequency sliding vane of rotor compressor [J ] . Journal of Appliance Science & Technology , 2025 ( 1 ): 32 - 36 .

朱敏斯 . 宽频全域运行高效静音压缩机关键技术研究及产业化 . 广东省 , 广东美芝制冷设备有限公司, 2023-12-01 .

Zhu M . S. Research and industrialization of key technologies for high-efficiency and quiet compressor with wide-frequency full-range operation [R ] . Guangdong Province, Guangdong Meizhi Compressor Co., Ltd. , 2023-12-01 .

孙效航 , 杨启超 , 史本林 , 等 . 微型无油滚动转子压缩机的动力特性与摩擦损失分析 [J ] . 机电工程 , 2024 , 41 ( 8 ): 1447 - 1454 .

Sun X H , Yang Q C , Shi B L , et al . Analysis on dynamic characteristics and friction loss of miniature oil-free rolling piston compressor [J ] . Mechanical & Electrical Engineering Magazine , 2024 , 41 ( 8 ): 1447 - 1454 .

Okur M , Akmandor I S . Experimental investigation of hinged and spring loaded rolling piston compressors pertaining to a turbo rotary engine [J ] . Applied Thermal Engineering , 2011 , 31 ( 6/7 ): 1031 - 1038 .

邹鹏 , 魏会军 , 徐嘉 , 等 . CO2铰接机构压缩机的特点与性能研究 [J ] . 冷藏技术 , 2019 , 42 ( 2 ): 20 - 23 .

Zou P , Wei H J , Xu J , et al . The characteristics and performance of the CO2 novel structure compressor [J ] . Cold Storage Technic , 2019 , 42 ( 2 ): 20 - 23 .

吴延平 . 铰接结构压缩机滑片特性改进研究 [D ] . 哈尔滨 : 哈尔滨工业大学 , 2020 .

Wu Y P . Research on the improvement of the slide vane characteristics of the articulated compressor [D ] . Harbin : Harbin Institute of Technology , 2020 .

Kim D , Azam S , Lee S , et al . Comprehensive analysis of dynamic behavior and lubrication performance in a two-cylinder rotary compressor featuring hinge-joined vane and roller [J ] . International Journal of Refrigeration , 2025 , 177 : 124 - 140 .

尹应德 , 朱冬生 , 刘世杰 , 等 . 双缸滚动转子式压缩机采暖热泵低温制热性能 [J ] . 化工学报 , 2019 , 70 ( S2 ): 220 - 227 .

Yin Y D , Zhu D S , Liu S J , et al . Heating performance of space heating heat pump based on dual-cylinder rotary compressor in ultra-low temperature [J ] . CIESC Journal , 2019 , 70 ( S2 ): 220 - 227 .

Wen C W , Liu Z , Bai P P , et al . Modeling and performance analysis of rotary compressor considering multi-body coupling and bearing deformation [J ] . Tribology International , 2023 , 189 : 108981 .

Wen C W , Bai P P , Zhang H , et al . Theoretical model development and mixed lubrication analyses of rolling piston type rotary compressors: a review [J ] . Lubricants , 2024 , 12 ( 8 ): 273 .

Teh Y L , Ooi K T . Theoretical study of a novel refrigeration compressor- Part III: Leakage loss of the revolving vane (RV) compressor and a comparison with that of the rolling piston type [J ] . International Journal of Refrigeration , 2009 , 32 ( 5 ): 945 - 952 .

张荣婷 , 张金圈 , 宋启峰 , 等 . 滚动转子压缩机摩擦噪声数值模拟及试验研究 [J ] . 噪声与振动控制 , 2022 , 42 ( 2 ): 29 - 33, 66 .

Zhang R T , Zhang J Q , Song Q F , et al . Numerical simulation and experimental research on friction noise of rolling rotary compressors [J ] . Noise and Vibration Control , 2022 , 42 ( 2 ): 29 - 33, 66 .

孟亚飞 , 廖四清 , 陈磊 . 吸气干度对R32转子式压缩机性能影响的实验研究 [J ] . 家电科技 , 2024 ( S1 ): 175 - 179 .

Meng Y F , Liao S Q , Chen L . Experimental study on the R32 rotary compressor performance of different suction refrigerant quality [J ] . Journal of Appliance Science & Technology , 2024 ( S1 ): 175 - 179 .

张荣婷 , 黄辉 , 胡余生 , 等 . 变频压缩机低频周期性噪声的分析 [J ] . 流体机械 , 2016 , 44 ( 6 ): 51 - 55 .

Zhang R T , Huang H , Hu Y S , et al . Periodic noise of inverter controlled rotary compressor [J ] . Fluid Machinery , 2016 , 44 ( 6 ): 51 - 55 .

卢朝霞 . 叶片铰接滚动转子压缩机的可靠性研究 [D ] . 南宁 : 广西大学 , 2006 .

Lu Z X . Studying on the reliability of the rolling piston compressor with a pinned blade [D ] . Nanning : Guangxi University , 2006 .

卢朝霞 , 潘树林 , 涂汉波 , 等 . 叶片铰接滚动转子压缩机的运动分析 [J ] . 流体机械 , 2007 , 35 ( 5 ): 25 - 28 .

Lu Z X , Pan S L , Tu H B , et al . Motion analysis of the rolling piston compressor with a pinned blade [J ] . Fluid Machinery , 2007 , 35 ( 5 ): 25 - 28 .

Okur M , Arabaci E . Experimental study of a novel hinged vane rotary turbine–part I: The effect of different vane thickness and vane weight on turbine performance [J ] . International Journal of Refrigeration , 2015 , 51 : 70 - 76 .

桂超 , 李庆普 , 刘亚萍 , 等 . 水源制冷机组中滚动转子式压缩机运转性能实验研究 [J ] . 低温工程 , 2025 ( 5 ): 42 - 49 .

Gui C , Li Q P , Liu Y P , et al . Study on operation performance of rolling rotor compressor in water-source chiller unit [J ] . Cryogenics , 2025 ( 5 ): 42 - 49 .

Views

下载量

CSCD

Alert me when the article has been cited

提交

Tools

Publicity Resources

Urea oxidation coupled hydrogen production over a bifunctional Mo-doped Co2P catalyst

Investigation of the mixing mechanisms in sequential batch transportation of methanol and diesel at low flow velocity

Applications of partial oxidation technology in biomass energy utilization

Recent progress on the synthesis, modification of Ti-MWW zeolite and its catalytic application in alkene epoxidation reactions

Recent progress in metal-organic framework gels and their composites for adsorption separation

Related Author

No data

Related Institution

No data

⁰