

浏览全部资源
扫码关注微信
清华大学化学工程系,化学工程联合国家重点实验室,北京 100084
Received:11 May 2020,
Revised:2020-07-07,
Published:05 October 2020
移动端阅览
崔永晋, 李严凯, 王凯, 邓建, 骆广生. 微分散设备数量放大方式研究进展[J]. 化工学报, 2020, 71(10): 4350-4364
CUI Yongjin, LI Yankai, WANG Kai, DENG Jian, LUO Guangsheng. Recent advances of numbering-up technology of micro-dispersion devices[J]. CIESC Journal, 2020, 71(10): 4350-4364
崔永晋, 李严凯, 王凯, 邓建, 骆广生. 微分散设备数量放大方式研究进展[J]. 化工学报, 2020, 71(10): 4350-4364 DOI: 10.11949/0438-1157.20200561.
CUI Yongjin, LI Yankai, WANG Kai, DENG Jian, LUO Guangsheng. Recent advances of numbering-up technology of micro-dispersion devices[J]. CIESC Journal, 2020, 71(10): 4350-4364 DOI: 10.11949/0438-1157.20200561.
单分散液滴是生产球形颗粒和微胶囊的模板,相关材料广泛用于光学显示、药物递送、生物测定、食品加工等领域。微分散技术通过精确控制微米级通道内的多相流体流动获得尺寸小、粒径分布窄、结构复杂可控的微液滴,是一种公认的新方法。但由于单个微通道的低生产率,其大规模的工业和商业应用受到限制。为了实现产品的高通量、易控制的规模化生产,将大量液滴生成单元和流体分配通道网络并行到单个芯片上进行数量放大是微分散设备放大的基本模式。为了保持液滴的单分散性和设备的鲁棒性,流体在并联微通道内的均匀分布是关键科学问题。系统综述了微分散设备数量放大的最新进展,对加工技术和材料进行了相关分析,并在此基础上对微分散设备放大的未来研究方向进行展望。
Monodisperse droplets are templates for producing spherical particles and microcapsules
and related materials are widely used in optical display
drug delivery
bioassay
food processing and other fields. Micro-dispersion technology is a recognized new method to obtain microdroplets with tiny size
narrow particle size distribution and controllable structure by accurately controlling the multiphase flow in microchannels. However
due to the low throughput of a single microchannel
its large-scale industrial and commercial applications are seriously limited. To achieve high-throughput and easy-to-control production
it is the basic numbering-up strategy of micro-dispersion devices by parallelizing a large number of microdroplet generators and the network of fluid distribution channels onto a single chip. To maintain the monodispersity of droplets and the robustness of device
the uniform distribution of fluid in parallel microchannels is a key scientific issue. This paper systematically reviews the recent progress in the numbering-up technology of micro-dispersion devices. The manufacturing technologies and materials are analyzed. On this basis
the future research directions of numbering-up of micro-dispersion devices are prospected.
骆广生 , 王凯 , 吕阳成 , 等 . 微尺度下非均相反应的研究进展 [J]. 化工学报 , 2013 , 64 ( 1 ): 165 - 172 .
Luo G S , Wang K , Lyu Y C , et al . Research and development of micro-scale multiphase reaction processes [J]. CIESC Journal , 2013 , 64 ( 1 ): 165 - 172 .
陈宇超 , 崔永晋 , 王凯 , 等 . 阶梯式T型微通道内液滴、气泡分散规律 [J]. 化工学报 , 2020 , 71 ( 1 ): 265 - 273 .
Chen Y C , Cui Y J , Wang K , et al . Droplet and bubble dispersion in step T-junction microchannel [J]. CIESC Journal , 2020 , 71 ( 1 ): 265 - 273 .
Wang K , Zhang H M , Shen Y , et al . Thermoformed fluoropolymer tubing for in-line mixing [J]. Reaction Chemistry & Engineering , 2018 , 3 ( 5 ): 707 - 713 .
Liu D , Jing Y , Wang K , et al . Reaction study of α-phase NaYF 4 :Yb,Er generation via a tubular microreactor: discovery of an efficient synthesis strategy [J]. Nanoscale , 2019 , 11 ( 17 ): 8363 - 8371 .
Duraiswamy S , Khan S A . Droplet-based microfluidic synthesis of anisotropic metal nanocrystals [J]. Small , 2009 , 5 ( 24 ): 2828 - 2834 .
Nightingale A M , Krishnadasan S H , Berhanu D , et al . A stable droplet reactor for high temperature nanocrystal synthesis [J]. Lab on a Chip , 2011 , 11 ( 7 ): 1221 - 1227 .
Marre S , Adamo A , Basak S , et al . Design and packaging of microreactors for high pressure and high temperature applications [J]. Industrial & Engineering Chemistry Research , 2010 , 49 ( 22 ): 11310 - 11320 .
Cui Y J , Li Y K , Wang K , et al . High-throughput preparation of uniform tiny droplets in multiple capillaries embedded stepwise microchannels [J]. Journal of Flow Chemistry , 2020 , 10 ( 1 ): 271 - 282 .
赵玉潮 , 陈光文 . 微化工系统的并行放大研究进展 [J]. 中国科学: 化学 , 2015 , 45 ( 1 ): 16 - 23 .
Zhao Y C , Chen G W . Progress in research on numbering-up of microchemical system [J]. Scientia Sinica Chimica , 2015 , 45 ( 1 ): 16 - 23 .
Holtze C . Large-scale droplet production in microfluidic devices—an industrial perspective [J]. Journal of Physics D: Applied Physics , 2013 , 46 ( 11 ): 114008 .
Amstad E , Chemama M , Eggersdorfer M , et al . Robust scalable high throughput production of monodisperse drops [J]. Lab on a Chip , 2016 , 16 ( 21 ): 4163 - 4172 .
Al-Rawashdeh M , Fluitsma L J M , Nijhuis T A , et al . Design criteria for a barrier-based gas-liquid flow distributor for parallel microchannels [J]. Chemical Engineering Journal , 2012 , 181/182 : 549 - 556 .
Nisisako T , Ando T , Hatsuzawa T . High-volume production of single and compound emulsions in a microfluidic parallelization arrangement coupled with coaxial annular world-to-chip interfaces [J]. Lab on a Chip , 2012 , 12 ( 18 ): 3426 - 3435 .
Huang Y C , Han T T , Xuan J , et al . Design criteria and applications of multi-channel parallel microfluidic module [J]. Journal of Micromechanics and Microengineering , 2018 , 28 ( 10 ): 105021 .
Jeong H H , Issadore D , Lee D . Recent developments in scale-up of microfluidic emulsion generation via parallelization [J]. Korean Journal of Chemical Engineering , 2016 , 33 ( 6 ): 1757 - 1766 .
Romanowsky M B , Abate A R , Rotem A , et al . High throughput production of single core double emulsions in a parallelized microfluidic device [J]. Lab on a Chip , 2012 , 12 ( 4 ): 802 - 807 .
Muluneh M , Issadore D . Hybrid soft-lithography/laser machined microchips for the parallel generation of droplets [J]. Lab on a Chip , 2013 , 13 ( 24 ): 4750 - 4754 .
Jeong H H , Yelleswarapu V R , Yadavali S , et al . Kilo-scale droplet generation in three-dimensional monolithic elastomer device (3D MED) [J]. Lab on a Chip , 2015 , 15 ( 23 ): 4387 - 4392 .
Zhang L X , Peng D Y , Lyu W J , et al . Uniformity of gas and liquid two phases flowing through two microchannels in parallel [J]. Chemical Engineering Journal , 2015 , 263 : 452 - 460 .
Link D R , Anna S L , Weitz D A , et al . Geometrically mediated breakup of drops in microfluidic devices [J]. Phys. Rev. Lett. , 2004 , 92 ( 5 ): 054503 .
Abate A R , Weitz D A . Faster multiple emulsification with drop splitting [J]. Lab on a Chip , 2011 , 11 ( 11 ): 1911 - 1915 .
Guo R W , Fu T T , Zhu C Y , et al . Hydrodynamics and mass transfer of gas-liquid flow in a tree-shaped parallel microchannel with T-type bifurcations [J]. Chemical Engineering Journal , 2019 , 373 : 1203 - 1211 .
Su Y H , Chen G W , Kenig E Y . An experimental study on the numbering-up of microchannels for liquid mixing [J]. Lab on a Chip , 2015 , 15 ( 1 ): 179 - 187 .
Hoang D A , Haringa C , Portela L M , et al . Design and characterization of bubble-splitting distributor for scaled-out multiphase microreactors [J]. Chemical Engineering Journal , 2014 , 236 : 545 - 554 .
Wada Y , Schmidt M A , Jensen K F . Flow distribution and ozonolysis in gas-liquid multichannel microreactors [J]. Industrial & Engineering Chemistry Research , 2006 , 45 ( 24 ): 8036 - 8042 .
Li W , Greener J , Voicu D , et al . Multiple modular microfluidic (M3) reactors for the synthesis of polymer particles [J]. Lab on a Chip , 2009 , 9 ( 18 ): 2715 - 2721 .
Su Y H , Kuijpers K , Hessel V , et al . A convenient numbering-up strategy for the scale-up of gas-liquid photoredox catalysis in flow [J]. Reaction Chemistry & Engineering , 2016 , 1 ( 1 ): 73 - 81 .
Qiu M , Zha L , Song Y , et al . Numbering-up of capillary microreactors for homogeneous processes and its application in free radical polymerization [J]. Reaction Chemistry & Engineering , 2019 , 4 ( 2 ): 351 - 361 .
Kuijpers K P L , van Dijk M A H , Rumeur Q G , et al . A sensitivity analysis of a numbered-up photomicroreactor system [J]. Reaction Chemistry & Engineering , 2017 , 2 ( 2 ): 109 - 115 .
Conchouso D , Castro D , Khan S A , et al . Three-dimensional parallelization of microfluidic droplet generators for a litre per hour volume production of single emulsions [J]. Lab on a Chip , 2014 , 14 ( 16 ): 3011 - 3020 .
Rijn C J M V , Elwenspoek M C . Micro filtration membrane sieve with silicon micro machining for industrial and biomedical applications [C]// Proceedings IEEE Micro Electro Mechanical Systems 1995 . Amsterdam, Netherlands , 1995 : 83 - 87 .
Zheng C , Zhao B C , Wang K , et al . Bubble generation rules in microfluidic devices with microsieve array as dispersion medium [J]. AIChE Journal , 2015 , 61 ( 5 ): 1663 - 1676 .
Wang F J , Ding Y C , Xu J H . Continuous-flow synthesis of pigment red 146 in a microreactor system [J]. Industrial & Engineering Chemistry Research , 2019 , 58 ( 36 ): 16338 - 16347 .
Osuchowska P N , Ostrowski R , Sarzynski A , et al . Microstructured polyethylene terephthalate (PET) for microsieving of cancer cells [J]. Results Phys. , 2019 , 15 : 102612 .
Wang K , Lu Y C , Luo G S . Strategy for scaling-up of a microsieve dispersion reactor [J]. Chemical Engineering & Technology , 2014 , 37 ( 12 ): 2116 - 2122 .
Lim L S , Hu M , Huang M C , et al . Microsieve lab-chip device for rapid enumeration and fluorescence in situ hybridization of circulating tumor cells [J]. Lab on a Chip , 2012 , 12 ( 21 ): 4388 - 4396 .
Hu Y P , Wang K , Han C L , et al . Liquid-liquid microdispersion method for the synthesis of TS-1 free of extra-framework Ti species [J]. Industrial & Engineering Chemistry Research , 2019 , 58 ( 27 ): 12010 - 12017 .
Dyrda K M , Grinschek F , Rabsch G , et al . Development of a microsieve based micro contactor for gas/liquid phase separation [J]. Separation and Purification Technology , 2019 , 220 : 238 - 249 .
Wu X Y , Bai Z Y , Wang L , et al . Magnetic cell centrifuge platform performance study with different microsieve pore geometries [J]. Sensors (Basel) , 2019 , 20 ( 1 ): 48 .
Zweitzig D R , Tibbe A G , Nguyen A T , et al . Feasibility of a simple microsieve-based immunoassay platform [J]. J. Immunol. Methods , 2016 , 437 : 21 - 27 .
Wang J C , Zhang F , Wang Y J , et al . A size-controllable preparation method for indium tin oxide particles using a membrane dispersion micromixer [J]. Chemical Engineering Journal , 2016 , 293 : 1 - 8 .
Hornig N , Fritsching U . Liquid dispersion in premix emulsification within porous membrane structures [J]. Journal of Membrane Science , 2016 , 514 : 574 - 585 .
Klein T Y , Treccani L , Rezwan K . Ceramic microbeads as adsorbents for purification technologies with high specific surface area, adjustable pore size, and morphology obtained by ionotropic gelation [J]. Journal of the American Ceramic Society , 2012 , 95 ( 3 ): 907 - 914 .
Tan J , Xu J H , Wang K , et al . Rapid measurement of gas solubility in liquids using a membrane dispersion microcontactor [J]. Industrial & Engineering Chemistry Research , 2010 , 49 ( 20 ): 10040 - 10045 .
Wang Y J , Zhang C L , Bi S W , et al . Preparation of ZnO nanoparticles using the direct precipitation method in a membrane dispersion micro-structured reactor [J]. Powder Technol. , 2010 , 202 ( 1/2/3 ): 130 - 136 .
Wang Y J , Xu D Q , Sun H T , et al . Preparation of pseudoboehmite with a large pore volume and a large pore size by using a membrane-dispersion microstructured reactor through the reaction of CO 2 and a NaAlO 2 solution [J]. Industrial & Engineering Chemistry Research , 2011 , 50 ( 7 ): 3889 - 3894 .
Du L , Tan J , Wang K , et al . Controllable preparation of SiO 2 nanoparticles using a microfiltration membrane dispersion microreactor [J]. Industrial & Engineering Chemistry Research , 2011 , 50 ( 14 ): 8536 - 8541 .
Lu Y C , Zhang T B , Liu Y , et al . Preparation of FePO 4 nano-particles by coupling fast precipitation in membrane dispersion microcontactor and hydrothermal treatment [J]. Chemical Engineering Journal , 2012 , 210 : 18 - 25 .
Lu Y C , Liu Y , Zhou C , et al . Preparation of Li 2 CO 3 nanoparticles by carbonation reaction using a microfiltration membrane dispersion microreactor [J]. Industrial & Engineering Chemistry Research , 2014 , 53 ( 27 ): 11015 - 11020 .
Li J H , Chen J , Wang Y J , et al . Hydration of acrylonitrile to produce acrylamide using biocatalyst in a membrane dispersion microreactor [J]. Bioresour. Technol. , 2014 , 169 : 416 - 420 .
Yao H B , Wang Y J , Luo G S . A size-controllable precipitation method to prepare CeO 2 nanoparticles in a membrane dispersion microreactor [J]. Industrial & Engineering Chemistry Research , 2017 , 56 ( 17 ): 4993 - 4999 .
Han C L , Hu Y P , Wang K , et al . Preparation and in-situ surface modification of CaCO 3 nanoparticles with calcium stearate in a microreaction system [J]. Powder Technol. , 2019 , 356 : 414 - 422 .
Xia S T , Ding X F , Wang Y J , et al . Large-scale synthesis of dihydrostreptomycin via hydrogenation of streptomycin in a membrane dispersion microreactor [J]. Chemical Engineering Journal , 2018 , 334 : 2250 - 2254 .
Nazir A , Schroën K , Boom R . Premix emulsification: a review [J]. Journal of Membrane Science , 2010 , 362 ( 1 ): 1 - 11 .
Joscelyne S M , Trägårdh G . Membrane emulsification — a literature review [J]. Journal of Membrane Science , 2000 , 169 ( 1 ): 107 - 117 .
Piacentini E , Drioli E , Giorno L . Membrane emulsification technology: twenty-five years of inventions and research through patent survey [J]. Journal of Membrane Science , 2014 , 468 : 410 - 422 .
Guckenberger D J , de Groot T E , Wan A M , et al . Micromilling: a method for ultra-rapid prototyping of plastic microfluidic devices [J]. Lab on a Chip , 2015 , 15 ( 11 ): 2364 - 2378 .
Aurich J C , Reichenbach I G , Schüler G M . Manufacture and application of ultra-small micro end mills [J]. CIRP Annals , 2012 , 61 ( 1 ): 83 - 86 .
Becker H , Heim U . Hot embossing as a method for the fabrication of polymer high aspect ratio structures [J]. Sensors and Actuators A: Physical , 2000 , 83 ( 1 ): 130 - 135 .
Abgrall P , Low L N , Nguyen N T . Fabrication of planar nanofluidic channels in a thermoplastic by hot-embossing and thermal bonding [J]. Lab on a Chip , 2007 , 7 ( 4 ): 520 - 522 .
Waldbaur A , Rapp H , Länge K , et al . Let there be chip—towards rapid prototyping of microfluidic devices: one-step manufacturing processes [J]. Analytical Methods , 2011 , 3 ( 12 ): 2681 - 2716 .
Au A K , Lee W , Folch A . Mail-order microfluidics: evaluation of stereolithography for the production of microfluidic devices [J]. Lab on a Chip , 2014 , 14 ( 7 ): 1294 - 1301 .
Attia U M , Marson S , Alcock J R . Micro-injection moulding of polymer microfluidic devices [J]. Microfluidics and Nanofluidics , 2009 , 7 ( 1 ): 1 .
Tanzi S , Matteucci M , Christiansen T L , et al . Ion channel recordings on an injection-molded polymer chip [J]. Lab on a Chip , 2013 , 13 ( 24 ): 4784 - 4793 .
Guckenberger D J , Berthier E , Beebe D J . High-density self-contained microfluidic KOALA kits for use by everyone [J]. Journal of Laboratory Automation , 2014 , 20 ( 2 ): 146 - 153 .
Berthier E , Guckenberger D J , Cavnar P , et al . Kit-On-A-Lid-Assays for accessible self-contained cell assays [J]. Lab on a Chip , 2013 , 13 ( 3 ): 424 - 431 .
Casavant B P , Guckenberger D J , Berry S M , et al . The VerIFAST: an integrated method for cell isolation and extracellular/intracellular staining [J]. Lab on a Chip , 2013 , 13 ( 3 ): 391 - 396 .
Strotman L , O'connell R , Casavant B P , et al . Selective nucleic acid removal via exclusion (SNARE): capturing mRNA and DNA from a single sample [J]. Analytical Chemistry , 2013 , 85 ( 20 ): 9764 - 9770 .
Bischel L L , Mader B R , Green J M , et al . Zebrafish entrapment by restriction array (ZEBRA) device: a low-cost, agarose-free zebrafish mounting technique for automated imaging [J]. Lab on a Chip , 2013 , 13 ( 9 ): 1732 - 1736 .
Bang Y B , Lee K M , Oh S . 5-axis micro milling machine for machining micro parts [J]. The International Journal of Advanced Manufacturing Technology , 2005 , 25 ( 9 ): 888 - 894 .
Femmer T , Jans A , Eswein R , et al . High-throughput generation of emulsions and microgels in parallelized microfluidic drop-makers prepared by rapid prototyping [J]. ACS Appl. Mater. Interfaces , 2015 , 7 ( 23 ): 12635 - 12638 .
Hanada Y , Sugioka K , Kawano H , et al . Nano-aquarium for dynamic observation of living cells fabricated by femtosecond laser direct writing of photostructurable glass [J]. Biomedical Microdevices , 2008 , 10 ( 3 ): 403 - 410 .
Hanada Y , Sugioka K , Shihira-Ishikawa I , et al . 3D microfluidic chips with integrated functional microelements fabricated by a femtosecond laser for studying the gliding mechanism of cyanobacteria [J]. Lab on a Chip , 2011 , 11 ( 12 ): 2109 - 2115 .
Zhou Y F . The recent development and applications of fluidic channels by 3D printing [J]. J . Biomed. Sci. , 2017 , 24 ( 1 ): 80 .
Zhang J M , Ji Q L , Duan H L . Three-dimensional printed devices in droplet microfluidics [J]. Micromachines (Basel) , 2019 , 10 ( 11 ): 754 .
Au A K , Huynh W , Horowitz L F , et al . 3D-printed microfluidics [J]. Angewandte Chemie International Edition , 2016 , 55 ( 12 ): 3862 - 3881 .
Chan H N , Tan M J A , Wu H . Point-of-care testing: applications of 3D printing [J]. Lab on a Chip , 2017 , 17 ( 16 ): 2713 - 2739 .
Gross B , Lockwood S Y , Spence D M . Recent advances in analytical chemistry by 3D printing [J]. Analytical Chemistry , 2017 , 89 ( 1 ): 57 - 70 .
Chen C P , Mehl B T , Munshi A S , et al . 3D-printed microfluidic devices: fabrication, advantages and limitations—a mini review [J]. Analytical Methods , 2016 , 8 ( 31 ): 6005 - 6012 .
Waheed S , Cabot J M , Macdonald N P , et al . 3D printed microfluidic devices: enablers and barriers [J]. Lab on a Chip , 2016 , 16 ( 11 ): 1993 - 2013 .
Bhattacharjee N , Urrios A , Kang S , et al . The upcoming 3D-printing revolution in microfluidics [J]. Lab on a Chip , 2016 , 16 ( 10 ): 1720 - 1742 .
Zhao H M , Yang F F , Fu J Z , et al . Printing@Clinic: from medical models to organ implants [J]. ACS Biomaterials Science & Engineering , 2017 , 3 ( 12 ): 3083 - 3097 .
Bonyár A , Sántha H , Varga M , et al . Characterization of rapid PDMS casting technique utilizing molding forms fabricated by 3D rapid prototyping technology (RPT) [J]. International Journal of Material Forming , 2014 , 7 ( 2 ): 189 - 196 .
Melchels F P W , Feijen J , Grijpma D W . A review on stereolithography and its applications in biomedical engineering [J]. Biomaterials , 2010 , 31 ( 24 ): 6121 - 6130 .
Sugioka K , Cheng Y . Femtosecond laser three-dimensional micro- and nanofabrication [J]. Applied Physics Reviews , 2014 , 1 ( 4 ): 041303 .
Lee J M , Zhang M , Yeong W Y . Characterization and evaluation of 3D printed microfluidic chip for cell processing [J]. Microfluidics and Nanofluidics , 2016 , 20 ( 1 ): 5 .
Li X H , Abe T , Esashi M . Deep reactive ion etching of Pyrex glass using SF 6 plasma [J]. Sensors and Actuators A: Physical , 2001 , 87 ( 3 ): 139 - 145 .
Nisisako T , Torii T . Microfluidic large-scale integration on a chip for mass production of monodisperse droplets and particles [J]. Lab on a Chip , 2008 , 8 ( 2 ): 287 - 293 .
Baram A , Naftali M . Dry etching of deep cavities in Pyrex for MEMS applications using standard lithography [J]. Journal of Micromechanics and Microengineering , 2006 , 16 ( 11 ): 2287 - 2291 .
Kolari K , Saarela V , Franssila S . Deep plasma etching of glass for fluidic devices with different mask materials [J]. Journal of Micromechanics and Microengineering , 2008 , 18 ( 6 ): 064010 .
Xia Y N , Whitesides G M . Soft lithography [J]. Angewandte Chemie International Edition , 1998 , 37 ( 5 ): 550 - 575 .
Mcdonald J C , Whitesides G M . Poly(dimethylsiloxane) as a material for fabricating microfluidic devices [J]. Accounts of Chemical Research , 2002 , 35 ( 7 ): 491 - 499 .
Sia S K , Whitesides G M . Microfluidic devices fabricated in poly(dimethylsiloxane) for biological studies [J]. Electrophoresis , 2003 , 24 ( 21 ): 3563 - 3576 .
0
Views
2
下载量
6
CSCD
Publicity Resources
Related Articles
Related Author
Related Institution
京公网安备11010102001995号