

浏览全部资源
扫码关注微信
1. 中山大学材料科学与工程学院广东省石化过程节能工程技术研究中心,广东 广州 510275
2. 中山大学化学工程与技术学院,广东 珠海 519082
Received:31 October 2019,
Revised:2019-11-10,
Online First:12 August 2020,
Published:05 January 2020
移动端阅览
胡建清, 王侃, 张冰剑, 陈清林. 基于相图分析的润滑油糠醛精制工艺改进[J]. 化工学报, 2020, 71(1): 237-244
HU Jianqing, WANG Kan, ZHANG Bingjian, CHEN Qinglin. Retrofit for lubricating furfural refining process based on phase diagram analysis[J]. CIESC Journal, 2020, 71(1): 237-244
胡建清, 王侃, 张冰剑, 陈清林. 基于相图分析的润滑油糠醛精制工艺改进[J]. 化工学报, 2020, 71(1): 237-244 DOI: 10.11949/0438-1157.20191304.
HU Jianqing, WANG Kan, ZHANG Bingjian, CHEN Qinglin. Retrofit for lubricating furfural refining process based on phase diagram analysis[J]. CIESC Journal, 2020, 71(1): 237-244 DOI: 10.11949/0438-1157.20191304.
针对原料油中饱和分与芳香分分离精度低导致糠醛精制工艺抽余油收率低、抽出油质量差的问题,提出基于热力学相图分析的糠醛精制工艺的改进策略。基于虚拟组分法简化润滑油组分为饱和分、芳香分和极性分,采用NRTL模型预测不同温度下的相平衡数据,分析抽提过程液液相平衡关系及操作条件对萃取过程的影响规律,发现温度是影响平衡组成和传质效率的关键因素。基于相图对萃取过程的分析,通过设计多级抽出液回收系统,多温度梯级分离抽出液,解决抽提塔在较低温度下难以操作的问题。结合实际糠醛精制装置进行模拟计算,结果表明设置多级抽出液回收系统,抽提过程溶剂比及冷热公用工程量适当增加,抽余油收率较原工艺提高10%以上,抽出油质量极大改善,显著提升糠醛精制工艺的分离效率。
This paper is focused on improving the quality of the extracted oil and the yield of raffinate oil in the furfural process. Retrofit scheme for furfural refining process is proposed
figuring out the low separation efficiency of saturated and aromatic components. Adopting the virtual component method
the lubricating oil components are simplified into saturated
aromatic and polar component. The NRTL model is employed to predict the liquid phase equilibrium data at various temperature. With the analysis of temperature and solvent
the phase equilibrium temperature is the key point to affect the composition of liquid-liquid equilibrium and mass transfer efficiency. Based on the analysis of extraction process by phase diagram
a multi-stage extraction liquid recovery system for separating the extracted oil by temperature reduction step was proposed
resolving the difficulty of operating at lower temperatures. The simulation calculation was carried out in combination with the practical furfural refining unit. The results showed that designing a multi-stage extraction liquid recovery system,the solvent ratio
the heat and cold utility in the extraction process increased slightly. However
the yield of the raffinate oil is increased by more than 10%
and the quality of extracted oil is significantly improved. The separation efficiency in lubricating furfural refining is greatly improved.
钱伯章 . 合成润滑油需求分析 [J ] . 精细石油化工进展 , 2014 , 15 ( 2 ): 52 - 58 .
Qian B Z . Analysis on synthetic lubricating oil demand [J ] . Advances in Fine Petrochemicals , 2014 , 15 ( 2 ): 52 - 58 .
裴文军 . 润滑油基础油生产工艺的选择 [J ] . 炼油技术与工程 , 2012 , 42 ( 7 ): 29 - 33 .
Pei W J . Process selection for lube base oil production [J ] . Petroleum Refinery Engineering , 2012 , 42 ( 7 ): 29 - 33 .
宁召宽 , 孔珊珊 . 润滑油基础油的生产工艺及发展趋势 [J ] . 炼油与化工 , 2018 , 29 ( 4 ): 5 - 7 .
Ning Z K , Kong S S . Production process and development of lubricant base oil [J ] . Refining and Chemical Industry , 2018 , 29 ( 4 ): 5 - 7 .
李敏 , 迟克彬 , 高善彬 , 等 . 润滑油基础油生产工艺现状及发展趋势 [J ] . 炼油与化工 , 2009 , 20 ( 4 ): 7 - 10 .
Li M , Chi K B , Gao S B , et al . Production status quo and development trend of lube oil base oil [J ] . Refining and Chemical Industry , 2009 , 20 ( 4 ): 7 - 10 .
Espada J J , Coto B , Jose L . Liquid-liquid equilibrium in the systems furfural+light lubricating oils using UNIFAC [J ] . Fluid Phase Equilibria , 2007 , 259 ( 2 ): 201 - 209 .
Hemmati-Sarapardeh A , Alipour-Yeganeh-Marand R , Naseri A , et al . Asphaltene precipitation due to natural depletion of reservoir: determination using a SARA fraction based intelligent model [J ] . Fluid Phase Equilibria , 2013 , 354 : 177 - 184 .
RaTzsch M T , Kehlen H . Continuous thermodynamics of complex mixtures [J ] . Fluid Phase Equilibria , 1983 , 14 : 225 - 234 .
Vakili-Nezhaad G R , Modarress H , Mansoori G A . Continuous thermodynamics of petroleum fluids fractions [J ] . Chemical Engineering and Processing , 2001 , 40 ( 5 ): 431 - 435 .
Eckert E , Vaněk T . Mathematical modelling of selected characterisation procedures for oil fractions [J ] . Chemical Papers , 2008 , 62 ( 1 ): 26 - 33 .
Eckert E , Vaněk T . Improvements in the selection of real components forming a substitute mixture for petroleum fractions [J ] . Chemical Papers , 2009 , 63 ( 4 ): 399 - 405 .
Verstraete J J , Schnongs P , Dulot H , et al . Molecular reconstruction of heavy petroleum residue fractions [J ] . Chemical Engineering Science , 2010 , 65 ( 1 ): 304 - 312 .
Hudebine D , Verstraete J J . Molecular reconstruction of LCO gas oils from overall petroleum analyses [J ] . Chemical Engineering Science , 2004 , 59 ( 22 / 23 ): 4755 - 4763 .
Ahmad M I , Zhang N , Jobson M . Molecular components-based representation of petroleum fractions [J ] . Chemical Engineering Research & Design , 2011 , 89 ( 4 ): 410 - 420 .
Gomez-Prado J , Zhang N , Theodoropoulos C . Characterisation of heavy petroleum fractions using modified molecular-type homologous series (MTHS) representation [J ] . Energy , 2008 , 33 ( 6 ): 974 - 987 .
Coto B , van Grieken R , Peña J L , et al . A generalized model to predict the liquid-liquid equilibrium in the systems oils [J ] . Chemical Engineering Science , 2006 , 61 ( 24 ): 8028 - 8039 .
Shi H , Xu T , Zhou P , et al . Combustion properties of saturates, aromatics, resins, and asphaltenes in asphalt binder [J ] . Construction and Building Materials , 2017 , 136 ( 01 ): 515 - 523 .
de Lucas A , Lourdes R , Sanchez P , et al . Extraction of aromatic compounds from heavy neutral distillate lubricating oils by using furfural [J ] . Separation Science and Technology , 1993 , 28 ( 15 / 16 ): 2465 - 2477 .
Coto B , van Grieken R , Peña J L , et al . A model to predict physical properties for light lubricating oils and its application to the extraction process by furfural [J ] . Chemical Engineering Science , 2006 , 61 ( 13 ): 4381 - 4392 .
van Grieken R , Coto B , Romero E , et al . Prediction of liquid-liquid equilibrium in the system furfural + heavy neutral distillate lubricating oil [J ] . Industrial & Engineering Chemistry Research , 2005 , 44 ( 21 ): 8106 - 8112 .
何昌春 , 汪勤 , 雷杨 , 等 . 润滑油糠醛精制过程液液平衡及物性估算方法 [J ] . 高校化学工程学报 , 2016 , 30 ( 4 ): 761 - 767 .
He C C , Wang Q , Lei Y , et al . Estimation of liquid-liquid equilibria and physical properties of lubricating oil refining processes with furfural [J ] . Journal of Chemical Engineering of Chinese Universities , 2016 , 30 ( 4 ): 761 - 767 .
郑军 , 黄灏 , 何武章 , 等 . 糠醛精制装置用能存在的问题及优化 [J ] . 中外能源 , 2010 , 15 ( 1 ): 122 - 125 .
Zheng J , Huang H , He W Z , et al . Problems in energy use of furfural refining unit and optimization measures [J ] . Sino-Global Energy , 2010 , 15 ( 1 ): 122 - 125 .
顾善龙 , 张向英 . 浅谈润滑油基础油生产工艺的选择 [J ] . 石化技术 , 2017 , ( 9 ): 24 .
Gu S L , Zhang X Y . Production process of lube base oil [J ] . Petrochemical Industry Technology , 2017 , ( 9 ): 24 .
李少萍 , 陈树群 , 戴庆鑫 . 生产润滑油基础油溶剂精制工艺条件的研究 [J ] . 润滑油 , 2009 , 24 ( 4 ): 12 - 17 .
Li S P , Chen S Q , Dai Q X . Study on the solvent refining technique to produce HVI lubricating base oil [J ] . Lubricating Oil , 2009 , 24 ( 4 ): 12 - 17 .
Muhtar M , Pan C , Ilhamjan , et al . Energy consumption analysis and energy saving measures of furfural refining unit [J ] . Petroleum Processing and Petrochemicals , 2013 , 44 ( 1 ): 102 - 105 .
王俊 , 刘婷 , 石顺友 . 润滑油基础油组成及物性与低温动力黏度的关系研究 [J ] . 广东化工 , 2014 , 41 ( 23 ): 43 - 45 .
Wang J , Liu T , Shi S Y , et al . Study on the relationship among physical properties, compositions and low temperature dynamic viscosity of lubricant base oils [J ] . Guangdong Chemical Industry , 2014 , 41 ( 23 ): 43 - 45 .
阮少军 , 费逸伟 , 吴楠 , 等 . 润滑油低温流动性的研究 [J ] . 化工时刊 , 2017 , 31 ( 4 ): 39 - 43 .
Ruan S J , Fei Y W , Wu N , et al . Study on low temperature fluidity of lubricating oil [J ] . Chemical Industry Times , 2017 , 31 ( 4 ): 39 - 43 .
Li J , Su Y Z , Gao H Q . Modeling of the furfural refining process for lubricating oils [J ] . Petroleum Science and Technology , 2006 , 24 ( 11 ): 1347 - 1356 .
苏玉忠 , 李军 , 徐方成 . 糠醛精制润滑油的研究 [J ] . 厦门大学学报(自然版) , 1999 , 38 ( 1 ): 86 - 89 .
Su Y Z , Li J , Xu F C . Study on extraction of lubricating oils by using furfural [J ] . Journal of Xiamen University , 1999 , 38 ( 1 ): 86 - 89 .
石玉千 , 吴奎 , 任满年 , 等 . 润滑油糠醛萃取相平衡模型建立和过程优化 [J ] . 化学工程 , 2014 , 42 ( 8 ): 70 - 75 .
Shi Y Q , Wu K , Ren M N , et al . Simulation of liquid-liquid equilibrium in system of furfural-lubricating oils extraction [J ] . Chemical Engineering , 2014 , 42 ( 8 ): 70 - 75 .
Riazi M R , Daubert T E . Characterization parameters for petroleum fractions [J ] . Industrial & Engineering Chemistry Research , 1987 , 26 ( 4 ): 755 - 759 .
吕会超 , 张晏卿 . 液液相平衡计算机算法详解 [J ] . 化工设计 , 2007 , 17 ( 2 ): 9 - 10 .
Lyu H C , Zhang Y Q . The elaboration on liquid-liquid equilibrium computer algorithm routine [J ] . Chemical Engineering Design , 2007 , 17 ( 2 ): 9 - 10 .
Renon H , Prausnitz J M . Local compositions in thermodynamic excess functions for liquid mixtures [J ] . AIChE Journal , 1968 , 14 ( 1 ): 135 - 144 .
0
Views
1
下载量
2
CSCD
Publicity Resources
Related Articles
Related Author
Related Institution
京公网安备11010102001995号