Effect of sinter mix properties on the flame front properties and iron ore sintering performance

ZHAO Jiapei; LOO Chin Eng; ZHOU Hao; ZHOU Mingxi; WANG Fu; YUAN Jinliang

doi:10.11949/0438-1157.20190001

您当前的位置：

首页 >

文章列表页 >

Effect of sinter mix properties on the flame front properties and iron ore sintering performance

更新时间：2026-07-24

- Effect of sinter mix properties on the flame front properties and iron ore sintering performance
- CIESC Journal Vol. 70, Issue 8, Pages: 3177-3187(2019)
- 作者机构：
  
  1.宁波大学海运学院，浙江宁波 315832
  2.Iron Ore Utilisation Consultant, Newcastle, New South Wales 2280, Australia
  3.浙江大学能源清洁利用国家重点实验室，浙江杭州 310027
- 作者简介：
- 基金信息：
- DOI：10.11949/0438-1157.20190001
  CLC： TF 58
- Received：02 January 2019，
  
  Revised：2019-07-07，
  
  Online First：24 July 2026，
  
  Published：05 August 2019
- 稿件说明：
移动端阅览
赵加佩, Chin Eng Loo, 周昊, 周明煕, 王甫, 袁金良. 铁矿石烧结中混合料特性对火焰烽面与烧结性能的影响机理研究[J]. 化工学报, 2019, 70(8): 3177-3187

ZHAO Jiapei, LOO Chin Eng, ZHOU Hao, ZHOU Mingxi, WANG Fu, YUAN Jinliang. Effect of sinter mix properties on the flame front properties and iron ore sintering performance[J]. CIESC Journal, 2019, 70(8): 3177-3187
赵加佩, Chin Eng Loo, 周昊, 周明煕, 王甫, 袁金良. 铁矿石烧结中混合料特性对火焰烽面与烧结性能的影响机理研究[J]. 化工学报, 2019, 70(8): 3177-3187 DOI： 10.11949/0438-1157.20190001.

ZHAO Jiapei, LOO Chin Eng, ZHOU Hao, ZHOU Mingxi, WANG Fu, YUAN Jinliang. Effect of sinter mix properties on the flame front properties and iron ore sintering performance[J]. CIESC Journal, 2019, 70(8): 3177-3187 DOI： 10.11949/0438-1157.20190001.

摘要

通过中试规模烧结杯试验和综合烧结模型，将返矿平衡和非平衡条件相结合，研究了混合料特性（烧结碱度、焦炭和水分添加量）对火焰烽面特性和烧结性能的影响机理。模拟研究涉及多种烧结条件下的125个烧结杯工况。为揭示火焰烽面区域中熔体生成与凝固行为，使用FactSage软件进行化学热力学模拟并建立了更完善的熔化和凝固子模型。模拟与试验研究表明，随着碱度和焦炭添加量的变化，火焰烽面速度、成品率、焦比和利用系数会出现局部最大或最小值。在本文烧结条件下，最大利用系数工况为碱度2.0、水分7.7%、焦炭6.4%。最小焦比工况为碱度2.0、水分6.5%、焦炭6.4%。最小焦比和最大利用系数的条件并不相同，而最终烧结操作取决于每个烧结厂的控制目标。

Abstract

In this paper

the pilot-scale sintering cup test and the comprehensive sintering model were combined to analyze the effects of mixture characteristics (sintering alkalinity

coke and moisture addition) on flame kneading properties and sintering properties. Previously developed and validated sintering sub-models have been integrated in this work. Simulations were carried out based on 125 cases simulating a wide range of sintering conditions. Thermochemical modelling using FactSage provided useful information to improve the melting and solidification sub-model and provide greater insights into the state of the material in the flame front. Modelling studies showed that the maximum or minimum values of flame front speed

yield

coke rate and productivity appear when the basicity and coke addition change continuously. Under the sintering conditions of present work

the condition for maximum productivity is basicity 2.0

moisture level 7.7%

coke level 6.4%. The condition for minimum coke rate is basicity 2.0

moisture level 6.5%

coke level 6.4%. Obviously

the optimum productivity and coke rate conditions are different. The actual operating conditions will depend on the objective of a sinter plant.

关键词

Keywords

references

Zhao J , Loo C E , Ellis B G . Improving energy efficiency in iron ore sintering through segregation: a theoretical investigation [J ] . ISIJ Int ., 2016 , 56 ( 7 ): 1148 - 1156 .

Zhou H , Zhao J P , Loo C E , et al . Model predictions of important bed and gas properties during iron ore sintering [J ] . ISIJ Int ., 2012 , 52 ( 12 ): 2168 - 2176 .

Zhao J , Loo C E , Zhou H , et al . Modelling and analysis of the combustion behaviour of granulated fuel particles in iron ore sintering [J ] . Combust. Flame , 2018 , 189 : 257 - 274 .

Loo C E , Hutchens M F . Quantifying the resistance to airflow during iron ore sintering [J ] . ISIJ Int ., 2003 , 43 ( 5 ): 630 - 636 .

Loo C E , Matthews L T . Assimilation of large ore and flux particles in iron ore sintering [J ] . Trans. Inst. Min. Metall .

(Sect . C: Miner . Process . Extr . Metall . ), 1992, 101 : C105-C117 .

Lu L , Adam M , Kilburn M , et al . Substitution of charcoal for coke breeze in iron ore sintering [J ] . ISIJ Int ., 2013 , 53 ( 9 ): 1607 - 1616 .

Zhao J , Loo C E . Dependence of flame front speed on iron ore sintering conditions [J ] . Miner. Process. Extr. Metall. (TIMM C) , 2016 , 125 ( 3 ): 165 - 171 .

Bhagat R P . Factors affecting return sinter fines regimed and strand productivity in iron ore sintering [J ] . ISIJ Int ., 1999 , 39 ( 9 ): 889 - 895 .

Umadevi T , Sah R , Mahapatra P C . Influence of sinter basicity (CaO/SiO 2 ) on low and high alumina iron ore sinter quality [J ] . Mineral Processing and Extractive Metallurgy , 2014 , 123 ( 2 ): 75 - 85 .

Loo C E , Wong D J . Fundamental insights into the sintering behaviour of goethitic ore blends [J ] . ISIJ Int ., 2005 , 45 ( 4 ): 459 - 468 .

Loo C E , Wong D J . Fundamental factors determining laboratory sintering results [J ] . ISIJ Int ., 2005 , 45 ( 4 ): 449 - 458 .

Zhao J P , Loo C E , Dukino R D . Modelling fuel combustion in iron ore sintering [J ] . Combust. Flame , 2015 , 162 ( 4 ): 1019 - 1034 .

Litster J , Waters A . Influence of the material properties of iron ore sinter feed on granulation effectiveness [J ] . Powder Technol ., 1988 , 55 ( 2 ): 141 - 151 .

Litster J , Waters A , Nicol S . A model for predicting the size distribution of product from a granulating drum [J ] . Trans. ISIJ , 1986 , 26 ( 12 ): 1036 - 1044 .

Hinkley J , Waters A G , Litster J D . An investigation of pre-ignition air flow in ferrous sintering [J ] . Int . J . Miner . Process , 1994 , 42 ( 1 / 2 ): 37 - 52 .

Zhou H , Zhao J P , Loo C E , et al . Numerical modeling of the iron ore sintering process [J ] . ISIJ Int ., 2012 , 52 ( 9 ): 1550 – 1558 .

Zhao J , Loo C E , Yuan J , et al . A fundamental study of the cocombustion of coke and charcoal during iron ore sintering [J ] . Energy & Fuels , 2018 , 32 ( 8 ): 8743 - 8759 .

Ni M , Xiao H , Chi Y , et al . Combustion and inorganic bromine emission of waste printed circuit boards in a high temperature furnace [J ] . Waste Management , 2012 , 32 ( 3 ): 568 - 574 .

Xiao H , Zhou Z , Zhou H , et al . Conversion of HBr to Br 2 in the flue gas from the combustion of waste printed circuit boards in post-combustion area [J ] . Journal of Cleaner Production , 2017 , 161 : 239 - 244 .

Xiao H , Chi Y , Buekens A . Combustion characteristics of waste printed circuit boards in thermogravimetric analyzers [J ] . Environmental Progress & Sustainable Energy , 2015 , 33 ( 4 ): 1105 - 1110 .

Kawaguchi T , Sato S , Takata K . Development and application of an integrated simulation model for iron ore sintering [C ] // Ironmaking Conf. Proc. ISS , 1987 : 99 - 106 .

Nakano M , Okazaki J . Ideal behavior of sinter block densification and relation thereof to yield and strength in iron ore sintering [J ] . ISIJ Int ., 2011 , 51 ( 9 ): 1418 - 1424 .

Yang W , Choi A , Choi E S , et al . Combustion characteristics in an iron ore sintering bed — evaluation of fuel substitution [J ] . Combust. Flame , 2006 , 145 ( 3 ): 447 - 463 .

Cheng Z , Yang J , Zhou L , et al . Sinter strength evaluation using process parameters under different conditions in iron ore sintering process [J ] . Appl. Therm. Eng ., 2016 , 105 : 894 - 904 .

Zhao J , Loo C E . Dependence of flame front speed on iron ore sintering conditions [C ] // Iron Ore Conference 2015 . 2015 : 83 - 90 .

Views

下载量

CSCD

Alert me when the article has been cited

提交

Tools

Publicity Resources

Numerical study on fluid flow and heat transfer in grille-support structured packed beds

Study on performance enhancement and cold retention characteristics of solid packed bed cold energy storage

A multiscale approach for the thermo-mechanical coupling analysis of parallel-flow PCHE core

Simulation research on the boiling heat transfer characteristics of liquid sodium under microgravity

Improvement and numerical validation of quasi-steady-state frosting model based on thermal and mass transfer effect

Related Author

ZHANG Shang

YANG Jian

WANG Qiuwang

WANG Chenchen

ZHANG Jinya

SUN Na

WANG Hao

CAI Lujun

Related Institution

Key Laboratory of Thermal-fluid Science and Engineering, Ministry of Education, Xi’an Jiaotong University

School of Mechanical and Storage and Transportation Engineering, China University of Petroleum

School of Science, Wuhan University of Science and Technology

Hubei Province Key Laboratory of Systems Science in Metallurgical Process

Hubei Key Laboratory for Engineering Structural Analysis and Safety Assessment

⁰