The demand for sulfur black with a red shade has far Surpassed that for the blue tinted ones. The current opinion seems to recognize that pieric acid is a necessary ingredient in producing the red tint. On aocount of the present shortage of picric acid
which is also an expensive chemical and dangerous to handle
its omission from the manufacturing procedure would solve an acute problem of the sulfur black dye industry. In this investigation
the authors at- tempted and succeeded in obtaining the red shade without using picric acid by a mere variation Of the proportion of the three components
namely dinitro-chl-orobenzene
sodium sulfide and sulfur. The experiment was carried out with similar equipment used by factories of the local district except on a miniature scale. In some factory practice
the preliminary hydrolysis of the dinitro-chlorobenzene is performed in an iron reactor containing all the caustie soda solution with the dinitro-chlorobenzene added subsequently in one portion. When so operated
there is a period of vigorous chemical reaction
which renders temperature control very difficult. To avoid this
the caustic soda soiution was added dropwise to the warm din-itro-chlorobenzene suspension instead
which procedure has already been adopted by some local factories. This is a point worth mentioning
as the authors be-lieve that any careless operation would eventually affect the quality of the dye produced. Two series of experiments were performed. In the first series
the poly-sulfide index was fixed while changing the mole ratio of dinitro-chlorobenzene to sodium polysulfide
and in the other the polysulfide index was varied. The following conclusions were obtained: (1) Fixing the polysulfide index at 3.6 but varying the mole ratio of D.N.C.B. to polysulfide
the effective range of color formation is found to be between l:1.59 and 1:1.72. If the ratio is less than 1:1.59
it fails to give a dye; while on the other hand
when the ratio exceeds 1:1.72
the color intensity may be decreased. Within this range
increasing the ratio increases the rate of thionation without any apparent affect on the color intensity. However
the shade is substantially modified. The red shade is produced only when the ratio is kept ithin an even narrower range of 1:1.63 to 1:1.64. This rather indicates that the control of composition is exceedingly important and should be strictly adhered to. (2) With a fixed ratio of D.N.C.B. to polysulfide at 1:1.58
which showed no tendency of dye-formation at a polysulfide index of 3.6
the index was in- creased up to 3.9. (The highest polysulfide index used in the sulfur black in-dustry is usually 4.0). In all these cases
dyes were obtained with a higher in-tensity accompanying a larger index. The shades
however
are all greenish. When the fixed ratio was increased to 1:1.62 and the polysulfide index gradually lowered from 3.9
the color intensity of each dye produced was less than that of the corresponding one with a smaller D.N.C.B. to polysulfide ratio
although the shade was also an invariable green one. The lower limit
where the dye-forming ability of the composition disappears
is found to be at a polysulfide index of 3.1. It is thus believed that with 3.9 as the upper limit of the poly-sulfide index
the lower limit would progressively shift upward by decreasing the D.N.C.B. to polysulfide ratio
until a point is ultimately reached where the two limits would coincide. This would give a dye of maximum intensity. Further research is required to verify this fact. (3) It is also logical to conclude from the results of this experiment that the intensity and the red shade of sulfur black are antagonistic. It thus neces-sitates a certain degree of compromise in actual factory practice.