OPTIMAL GRADE TRANSITION IN CONTINUOUS POLYMERIZATION PROCESS
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OPTIMAL GRADE TRANSITION IN CONTINUOUS POLYMERIZATION PROCESS
CIESC JournalIssue 4, (2001)
作者机构:
浙江大学化学工程系
作者简介:
基金信息:
DOI:
CLC:
Online First:25 April 2001,
Published:25 April 2001
稿件说明:
移动端阅览
WANG Jingdai, CHEN Jizhong, YANG Yongrong. OPTIMAL GRADE TRANSITION IN CONTINUOUS POLYMERIZATION PROCESS[J]. CIESC Journal, 2001, (4).
DOI:
WANG Jingdai, CHEN Jizhong, YANG Yongrong. OPTIMAL GRADE TRANSITION IN CONTINUOUS POLYMERIZATION PROCESS[J]. CIESC Journal, 2001, (4).DOI:
OPTIMAL GRADE TRANSITION IN CONTINUOUS POLYMERIZATION PROCESS
摘要
以流化床乙烯气相聚合工艺为例建立了产品牌号切换模型
通过同时优化聚合温度、氢气和共聚单体的浓度、催化剂流率和料位高度等 5个操作变量的变化轨迹
使产品牌号的切换时间最短
过渡料数量最少 .研究表明
聚合温度、氢气和共聚单体的浓度对树脂性能指标的控制起主要作用 .为了减少过渡料的数量
一般均需降低催化剂流率和料位高度 .通过在目标函数中增加熔流比控制项可以抑制操作变量的剧烈调节
达到控制分子量分布的目的 .同时发现
产品牌号的正向和反向切换所得到的操作变量的最优轨迹很不相同
反映了系统的非线性
Abstract
A model of grade transition is presented for the commercial fluidized bed gas-phase polyethylene production process. For two polyethylene products
the model-based dynamic optimization is used to determine optimal grade changeover policies. The quantity of off-specification product and the time of grade transition can be minimized by optimization of manipulated variable profiles
such as polymerization temperature
the ratio of hydrogen to ethylene
the ratio of co-monomer to ethylene
catalyst feed rate
and bed level. The results show that polymerization temperature
hydrogen and co-monomer are sensitive to the quality of resin. It is always recommended that catalyst feed rate and bed level decrease in order to reduce the grade transition time and the quantity of off-specification product. It is demonstrated that melt index and density are not sufficient to characterize the properties of polymer produced during grade transition. A new performance index
i.e. ratio of melt flow ( MFR )
is included into the objective function
which could restrain the sharp fluctuation of operation variables and narrow the distribution of molecular weight of resin. There are much difference between the transition and reverse transition of grade which indicates the non-linearity of operation.