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Table of Content
05 May 2011, Volume 62 Issue 5
    Entropy analysis of evaporator in boiling two-phase flow region
    DU Ying, LI Yongguang
    2011, 62(5):  1185-1190. 
    Abstract ( 1136 )   PDF (753KB) ( 336 )  
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    An entropy mathematical model is proposed for the evaporator in boiling two-phase flow region.The evaporator is a water-refrigerant type with refrigerant HFC22 flowing inside and water flowing outside the horizontal tube.The entropy resulted from losses due to heat transfer and pressure drop is represented in terms of entropy generation number, Ns.The two-phase separated flow model is adopted for this thermodynamic analysis.The developed model requires the use of empirical correlations for the evaluation of convective heat transfer, pressure drop and void fraction.Comparisons with the analytical and existing experimental data are presented in order to verify and validate the model.The effects of heat transfer and pressure drop of water side and refrigerant side on entropy generation are evaluated.Results from the mathematic model show that the system entropy is mostly caused by two-phase pressure drop.The entropy generation number decreases rapidly to a certain value with increasing water flow rate and increases with increasing refrigerant flow rate in an exponential form.In addition, the entropy generation number increases with the water inlet temperature and tube length.

    Density, refractive index and viscosity of binary mixture of ethyl acetate and 1,2-propanediol
    LING Jinlong, CAO Feng, XU Minhong, YU Lili
    2011, 62(5):  1191-1196. 
    Abstract ( 1110 )   PDF (384KB) ( 459 )  
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    The densities, refractive indices, and viscosities of ethyl acetate + 1,2-propanediol binary mixture were measured at temperatures in the range of 298.15—323.15 K and atmospheric pressure using pycnometer, ABBE refractometer and Ubbelohde viscometer respectively.The density and viscosity data are fitted as a function of composition and temperature.Excess molar volumes(VE), refractive index deviations(ΔnD), viscosity deviations(Δη)and excess Gibbs energy of activation of viscous flow(ΔG*E)are calculated from the experimental data.The results show that the excess molar volumes are negative at 298.15 K and 303.15 K, but they turn to be positive in the rich ester region with rising of temperature.The refractive index deviations are negative except in the rich alcohol region.Both Δη and ΔG*E are negative over the whole mole fraction range in the temperature range studied, and the deviations is greater as temperature decreases.

    Kinetic theory of rough spherical particles and numerical simulation of gas-solids flow in fluidized bed
    CHEN Juhui, DU Xiaoli, SUN Liyan, XU Pengfei, HAO Zhenhua, LU Huilin
    2011, 62(5):  1197-1204. 
    Abstract ( 1091 )   PDF (492KB) ( 352 )  
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    Particle rotation, which has been less considered in particle kinetic model, plays an important role in gas-solids flow.Kinetic theory of rough spherical particles was proposed on the basis of kinetic theory of gases and kinetic theory of granular flow with the consideration of energy transport and dissipation by collision of particles.The models for solids phase stress, thermal flux and collisional energy dissipations of particles were presented by using Chapman-Enskog velocity distributions.Flow behavior of gas and particles was simulated by gas-solids two-phase flow model in a bubbling fluidized bed.Predicted velocity distribution and fluctuating velocity of particles were in agreement with experimental data measured by Yuu et al (2000)in a bubbling fluidized bed.The distribution of granular temperature, changing with concentration tended to be similar with the prediction by kinetic theory of granular flow.The effect of tangential restitution coefficient on fluctuating energy of particles was analyzed.Simulated results showed that at a low concentration of particles the fluctuating kinetic energy of particles increased with increasing tangential restitution coefficient.

    Numerical study of hydraulic headbox stilling chamber
    KANG Guobing, CHEN Kefu, FENG Yucheng, LI Jun
    2011, 62(5):  1205-1211. 
    Abstract ( 753 )   PDF (1342KB) ( 494 )  
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    Headbox is a critical part of paper machine. The formation property of paper is greatly influenced by headbox performance. In hydraulic headbox, a stilling chamber is used as a rectifier of pulp flow. Submerged jet in stilling chamber renders pulp flow an even velocity profile. The length of stilling chamber is a key parameter. Based on the realizable k-ε turbulent model, the flow field of stilling chamber in hydraulic headbox was numerically simulated with software Fluent. The results of numerical simulation were verified by PIV, and the measurement results agreed well with the numerical results. Statistical theory was used to calculate the standard deviation of flow velocity on the cross sections of stilling chamber. The value of standard deviation was used to evaluate the uniformity of flow velocity. The length of stilling chamber(L)was calculated at different values of manifold tube diameter(d)and inlet velocity(v). The results showed that L increased linearly with increasing d and v. Binary function was used to fit the relationship between L and d, v. The function could be used as a reference for designing stilling chamber of hydraulic headbox.

    Mixing in T-shaped micro-channel network
    WU Wei, WANG Lijun, LI Xi
    2011, 62(5):  1212-1218. 
    Abstract ( 1388 )   PDF (2723KB) ( 631 )  
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    A series of high-resolution CFD simulations as well as experiments were implemented to investigate the mixing in single stage and double stage T-shaped micro-channel networks.With Reynolds number increasing from 5 to 200, three different flow regimes, namely stratified flow, vortex flow and engulfment flow were observed.In the single stage T-shaped structure mixing efficiency was intensified only when engulfment flow regime was reached.While in the double stage T-shaped network structure, with contact area increasing and flow direction changing, mixing performance apparently improved after vortex flow appeared in the highest stage.Compared with single stage, mixing in the double stage structure occurred earlier.At the same residence time, mixing efficiency was higher in the double stage T-mixer than in the single stage one.Bionic networks containing multi-stage T-shaped micro-channel greatly enhance micro-mixing, and this kind of network is a powerful micro-mixing configuration.

    Mixing performance of asymmetric split and recombine micromixer with fan-shaped cavity
    XIA Guodong, LI Jian, WU Hongjie, ZHOU Mingzheng
    2011, 62(5):  1219-1225. 
    Abstract ( 922 )   PDF (1213KB) ( 370 )  
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    A novel design of passive micromixer based on mechanism of planar asymmetric split and recombine(P-ASAR)of fluid stream was proposed.Mixing performance of this micromixer was analyzed numerically with three-dimensional Navier-Stokes equations.The steady laminar flow was solved by using the finite-volume method and SIMPLE algorithm.The mixing index as the measure of mixing performance, was investigated at a range of Reynolds numbers(1—80).The result showed significant increase of mixing index for the P-ASAR micromixer with fan-shaped cavity in the sub-channel.The geometrical parameters of fan-shaped cavity affected mixing index of this type of micromixer.With mixing intensity and pump power consumption in mind, mixing index of the P-ASAR micromixer with fan-shaped cavity could reach around 78% when the width ratio of major sub-channel to fan-shaped cavity channel is 1/3.

    Flow characteristics of gas-liquid two-phase flow in small vertical rectangular channel
    ZHOU Yunlong, WANG Hongbo
    2011, 62(5):  1226-1232. 
    Abstract ( 1239 )   PDF (805KB) ( 545 )  
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    Based on high speed camera, nitrogen-water two-phase vertical upward flow characteristics was studied in a small rectangular channel with hydraulic diameter of 1.15 mm.Four typical flow pattern imagesbubbly flow, slug flow, churn flow and annular flow were observed.According to non-overlapping characteristics among bubbles in the small rectangular channel, four typical flow patterns images were enhanced by using digital image processing techniques.After detecting bubble’s edge and filling fully, gas void fraction was obtained by the proposed models.Two-phase flow was distinguished by the liquid Reynolds number as laminar region, transition region and turbulent region, and a modified Chisholm equation was proposed, The results showed that the modified Chisholm correlation equation could better predict pressure drop in this study.

    Shell-side fluid flow and heat transfer in curved baffle heat exchanger
    QIAN Caifu, GAO Hongyu, SUN Haiyang,
    2011, 62(5):  1233-1238. 
    Abstract ( 729 )   PDF (1040KB) ( 424 )  
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    With reliable structure, mature design methodology and wide applications, shell-and-tube heat exchanger is the major form of heat exchange equipment and widely used in chemical, oil refining, power, food,medicine, aerospace and many other industries.In this study, a new type of baffle, namely curved baffle, is proposed and used to construct a shell-and-tube heat exchanger.Heat transfer and flow resistance of fluid in the shell side were studied numerically and experimentally.For the experiments, heat exchangers with curved baffles were designed and constructed, and the traditional heat exchanger with plane baffles was also made for comparison.Tube bundles in these heat exchangers are detachable for investigation of the effects of baffle structure and distance between them.By changing volumetric flow in the tube or shell-side and the inlet temperature of tube-side fluid, a large amount of experimental data about the pressure drop and heat transfer coefficient in the shell side were obtained for different baffle structures.For the simulation, numerical analysis models for the curved baffle heat exchanger and plane baffle heat exchanger were established using the software Fluent.Results indicate that for the same structural parameters and flow conditions, shell-side pressure drops caused by baffles with the curved baffle heat exchanger are 9%—24% lower than those with the conventional segmental baffle, while the shell-side heat transfer coefficient is increased by 3%—11% with the curved baffles.

    Numerical simulation of subcooled flow boiling in vertical rectangular channel under additional inertial forces
    WEI Jinghua, PAN Liangming, XU Jianjun, HUANG Yanping
    2011, 62(5):  1239-1245. 
    Abstract ( 1238 )   PDF (4236KB) ( 440 )  
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    The additional inertial forces caused by rolling conditions would affect the two-phase flow pressure drop and the forces acting on the bubbles.Numerical simulation of subcooled flow boiling in a vertical rectangular channel under the effect of additional inertial forces has been carried out considering the energy and mass transfer during phase change.The two-phase flow model of volume-of-fluid (VOF) was adopted.The liquid-vapor interface was captured using the piecewise linearity interpolation calculation (PLIC) geometry restructuring method.The pressure, velocity, temperature distribution around an isolated bubble, the secondary flow phenomenon caused by evaporation and condensation, and the evolution of velocity vector during bubble coalescence were obtained, which agree well with the results in literature.Compared with motion less conditions, the pressure drop was enlarged by the effect of additional inertial forces.In subcooled flow boiling, the pressure drop fluctuates because of the vapor generation.The fluctuation becomes more severe while heat flux increases.Compared with the effects of other forces acting on bubbles, the effect of additional inertial forces can be neglected.However, the fluctuation of flow rate caused by rolling would change the shear lift force, drag force and hydrodynamic pressure force significantly and influence the heat transfer in boiling flow.

    Flow condensation in tube filled with annular metal foam
    XU Huijin, QU Zhiguo, DU Yanping, HE Yaling, TAO Wenquan, LU Tianjian
    2011, 62(5):  1246-1251. 
    Abstract ( 1094 )   PDF (501KB) ( 353 )  
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    The tube with internally sintered annular metal foam layer is used to enhance the flow condensation heat transfer.The pressure drop and heat transfer of flow condensation for refrigerant R134a in the tube partially filled with annular metal foam are experimentally investigated to overcome the disadvantage of large pressure drop for tubes fully filled with metal foam.The tube wall temperatures are measured with thermal couples to determine the heat transfer coefficient.The effects of mass flux and vapor quality of two-phase fluid on the pressure drop and heat transfer coefficient are analyzed accordingly.It is found that the pressure drop of tubes partially filled with metal-foam is much higher than that of smooth tubes and the pressure drop increases non-linearly and greatly as the mass flux and vapor quality increase.The flow regime is predicted by monitoring the distribution and fluctuation of cross-section temperatures, from which the stratified wavy flow and annular flow are detected.It is also revealed that the flow condensation heat transfer coefficient for tubes partially filled with annular metal foam is about 2 times that of smooth tube and can be improved as mass flux or vapor quality increases.

    Numerical simulations on characteristics of heat transfer and flow resistance in air cooler with oblique-cut semi-elliptic cylinder shell
    GAO Meng, ZHOU Guobing
    2011, 62(5):  1252-1257. 
    Abstract ( 1100 )   PDF (670KB) ( 422 )  
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    The characteristics of heat transfer and flow resistance on the air side in a finned circular-tube air-cooler with a pair of oblique-cut semi-elliptic cylinder shells or delta winglets behind circular-tubes were investigated numerically.In-line and staggered arrangements of two rows of circular-tubes in the air cooler were considered, separately.The Reynolds number of the air flow ranged from 400 to 2200.The heat transfer enhancement and flow resistance of these two vortex generators were compared by using the comprehensive performance factor R=(j/j0)/(f/f0).The results show that the two vortex generators have almost the same heat transfer enhancement performance.However, due to the streamlined design of oblique-cut semi-elliptic cylinder shells, the corresponding flow resistances in the air coolers with in-line and staggered tubes are 0.07%—2.53% and 1.51%—5.31% lower than those of delta winglets, respectively.The two vortex generators have better effect on flow resistance reduction in the air cooler with staggered tubes at higher Reynolds numbers.The reduction of oblique-cut semi-elliptic cylinder shells is 6.40% at most and that of delta winglets is 4.39%.The R value of oblique-cut semi-elliptic cylinder shells is 0.68%—4.36% higher than that of delta winglets in the air cooler with in-line tubes for Re>700, and it is 0.79%—4.78% higher in the air cooler with staggered tubes.Moreover, the R value of oblique-cut semi-elliptic cylinder shells in the air cooler with staggered tubes is 3.11%—28.38% higher than that with in-line tubes.

    Performance of new type multi-nozzle steam-water ejector
    MA Xinxia, YUAN Yichao, LIU Yuzheng
    2011, 62(5):  1258-1263. 
    Abstract ( 896 )   PDF (455KB) ( 579 )  
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    Till now, little research on wet steam in steam-water jet technology has been reported.But to a large extent, low pressure steam used in industry is of certain dryness.Therefore, a set of experimental apparatus was designed by using wet steam as working medium, and a multi-nozzle steam-water ejector was used as the experimental device.The influence of steam pressure and steam dryness and discharge pressure on the performance of the multi-nozzle ejector was analyzed.As can be seen from experimental results, the translation of the curve describing the relation between steam mass flow rate and steam pressure was caused by steam dryness.Entrainment ratio increased with steam dryness.Both entrainment ratio and steam mass flow rate increased with steam pressure at a low steam pressure.As steam pressure increased, cold water was blocked when the length of steam plume was equal to the distance between nozzle exit and inlet of throat section and entrainment ratio began to decrease, however, the decrease of steam mass flow rate was delayed.In general, entrainment ratio decreased with the increase of discharge pressure, and its rate of decrease changed at different ranges of discharge pressure.

    Improvement on rotor cage structure of turbo air classifier and numerical simulation of inner flow field
    HUANG Qiang, YU Yuan, LIU Jiaxiang
    2011, 62(5):  1264-1268. 
    Abstract ( 788 )   PDF (1557KB) ( 499 )  
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    In order to obtain fine powder with narrow particle size distribution and improve classification precision, the full blades in conventional rotor cages were improved to splitter style.The effect of the structure of the rotor cage with full blades and with splitter blades on the inner flow field of a turbo air classifier was investigated with the software Fluent.The result from numerical simulation indicates that air velocity fluctuations on outer cylinder of the improved rotor cage are decreased in the height direction, while, the radial velocity is decreased and the tangential velocity is increased compared with the conventional rotor cage, so the cut size of classified particles is smaller.The deviation of tangential velocity and radial velocity distribution on outer circle of horizontal section of the rotor cage is greatly improved, compared with the conventional rotor cage.When the ratio of the short blade length to the long blade length is 0.77, the flow field between blades is stable, and the velocity distribution on outer circle of the rotor cage is uniform.The experiment results on material classification demonstrate that the rotor cage with splitter blades is helpful to improving the classification precision and decreasing the cut size.The experimental result presents qualitative evidence for the CFD simulation and the feasibility in engineering applications.

    Detection of moisture content of particles during drying
    CHEN Min, WANG Jingdai, YANG Yongrong, LIAO Zuwei
    2011, 62(5):  1269-1274. 
    Abstract ( 1129 )   PDF (576KB) ( 364 )  
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    Real-time, on-line measurement of moisture content of particles has become one of the most important issues in drying process controlling.In this work, acoustic emission (AE) technique was applied to determine the moisture content.A characteristic frequency band of AE signals, which represents the moisture content, was obtained by using wavelet transform and spectral analysis.The analysis results showed that, with the decrease of moisture content, the 1st and 3rd energy fractions decreased and increased respectively, and the characteristic peak moved to lower frequency.Furthermore, a moisture prediction model based on the characteristic frequency analysis was constructed, which could quantitatively establish the relationship between the energy features and moisture.The root mean square error (RMSE) of the prediction model was 0.0422, indicating that the model predicted the moisture with high precision.The AE method is a non-intrusive and rapid technique that makes online measurement possible, which has a positive impact on process optimization and product upgrading.

    Free surface circular water jet impingement heat transfer and nozzle arrangement

    LIU Cuicui, JIANG Zeyi, ZHANG Xinxin, ZHANG Cheng, MA Qiang
    2011, 62(5):  1275-1281. 
    Abstract ( 1045 )   PDF (465KB) ( 389 )  
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    Mathematical models for flow and heat transfer combined with theoretical analysis and numerical solution are developed to predict the free surface water jet impingement heat transfer for design of water jet cooling equipment with large axles.The stagnation region, boundary layer region and similarity region are numerically solved separately by differential method.Heat transfer characteristics are obtained and validated by comparison with experimental data.Effects and contributions of key parameters on the free surface water jet heat transfer are analyzed and the arrangement for nozzles is discussed.The results show that the Reynolds number based on the nozzle diameter is a dominant parameter in local Nu-r/d distribution.The area-averaged Nusselt number increases with nozzle diameter at a constant Re and the same impinging areas, and with nozzle flow rate.At a constant flow rate, Re and nozzle diameter exhibit comparable heat transfer capacities in small impinging areas, while the combination of larger nozzle diameter and smaller Re presents a better heat transfer effect in larger impinging areas.The area-averaged Nu has a small decrease with the aspect ratio decreasing from 11 to 14.The staggered arrangement for nozzles is better than in-line arrangement for uniform heat transfer though the area-averaged Nu values are nearly the same.

    Kinetic behavior of metal ion impregnation on monolithic support
    WANG Yin, HE Chongheng, TANG Rui, FENG Dalong, LI Ping
    2011, 62(5):  1282-1289. 
    Abstract ( 939 )   PDF (461KB) ( 548 )  
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    The effects of impregnating conditions, including pH, temperature and concentration of impregnating solution on the adsorption capacities of Pd(and Mn(over γ-alumina-coated cordierite honeycomb under excessive impregnation were studied.The solution fill-in time capillary permeation time, solute diffusion time in solvent within honeycomb channel, diffusion impregnation time in pores of γ-Al2O3 and metal ion adsorption time were calculated respectively.The results revealed that the impregnation of Pd(and Mn(on the monolithic support was kinetically controlled.The adsorption kinetic curves of different concentrations of impregnating solution were simulated with both Lagergren first order and second order models.The results showed that Lagergren second order model fitted more properly with both Pd(and Mn(adsorption curves than Lagergren first order model.The adsorption isotherms were also been analyzed by using Langmuir and Freundlich models respectively.It could be concluded that the adsorption of both Pd(and Mn(

    Effect of water on thermal stability of tert-butyl peroxy benzoate
    JIANG Huiling, YAN Song, WEI Tongtong
    2011, 62(5):  1290-1295. 
    Abstract ( 1084 )   PDF (826KB) ( 314 )  
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    It is very necessary to study the thermal stability of organic peroxides because they can cause easily explosions or fires. The thermal decomposition curves of dried and wetted(with different content of water)tert-butyl peroxy benzoate(TBPB)samples were measured by a adiabatic accelerating rate calorimeter(ARC).Their reaction order n, rate constant k and activation energy Ea were calculated from these curves before and after modification of instrument constant, i.e., thermal inertia factor φ of ARC.The adiabatic decomposition parameters obtained show that TBPB is of a characteristic i.e.it can be easily decomposed by water.The decomposition is easier and activation energy lower for wetted TBPB sample, although for dried TBPB the rate of temperature rise is the biggest and the rise of adiabatic temperature the highest, and the decomposition the most intense, and the risk the highest.However, in order to control fire or explosion of TBPB, it should be stored at drying condition and the temperature should not be larger than its initial decomposition temperature 79.84.

    Hydrosulfurization performance study of Ni2P-modified MoS2/γ-Al2O3 catalysts
    LIU Lihua, LI Guangci, LIU Bin, LIU Di, HU Xiaofu, LIU Yunqi, LIU Chenguang
    2011, 62(5):  1296-1301. 
    Abstract ( 1237 )   PDF (2059KB) ( 430 )  
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    A series of Ni2P-modified MoS2/γ-Al2O3 catalysts with constant Mo contents were prepared by the thermal decomposition of ammonium tetrathiomolybdate and nickel hypophosphite under N2 atmosphere.The structure of the catalysts was characterized by N2 adsorption-desorption, X-ray diffraction, and high-resolution transmission electron microscopy.The catalytic performance of the catalysts for hydrodesulfurization(HDS)was evaluated in a fixed-bed microreactor using dibenzothiophene(DBT)as the model compound.The results indicated that when the amount of Ni2P was 4%mass, the catalyst showed a relatively high catalytic activity with a strong preference for the hydrogenation desulfurization(HYD)pathway.Its hydrogenation selectivity(2.11)was 2.9 times that of reference catalyst(0.72)at 300.The addition of Ni2P had an effect on the average stacking number and slab length of MoS2.

    Effect of impurity on primary nucleation kinetics of zinc lactate
    ZHANG Xiangyang, ZHOU Xinggui, QIAN Gang, YUAN Weikang
    2011, 62(5):  1302-1307. 
    Abstract ( 992 )   PDF (883KB) ( 403 )  
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    An approach was proposed to determine the solubility of pure zinc lactate at a high heating rate(20 K·h-1), which significantly improves the efficiency of solubility measurement.The results showed a good agreement with the solubility data obtained through isothermal processes.This approach was extended to measure the solubility of zinc lactate in the presence of small amount of impurity.The influences of impurities, including malic acid, succinic acid and sodium oxalate, on the primary nucleation kinetics of zinc lactate in cooling crystallization were investigated, and a method was presented to estimate the primary nucleation kinetics based on Nyvlt theory by measuring the metastable zone width of zinc lactate at specific cooling rate in the solution.The results showed that the rate of primary nucleation of zinc lactate decreased in the presence of malic acid or succinic acid.However, when sodium oxalate was introduced in the solution, the nucleation of zinc lactate was accelerated at low supersaturation but suppressed at high supersaturation.

    Coupled simulation of combustion with heat transfer and cracking reaction in SL- industrial ethylene pyrolyzer
    LIU Shitao, WANG Honggang, QIAN Feng, HU Guihua
    2011, 62(5):  1308-1317. 
    Abstract ( 1179 )   PDF (2135KB) ( 61 )  
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    Based on the computational fluid dynamics(CFD)method, a coupled simulation of combustion with heat transfer in the firebox radiation section and cracking reaction of naphtha in the reactor tube was carried out in a SL- industrial ethylene pyrolyzer by using CFX software.The standard k-ε turbulence model, eddy dissipation/finite rate chemistry combustion model(EDM/FRC)and discrete transfer(DT)radiation model, combined with multi-grey gas model for radiation properties of flue gas, were used to model the firebox.The molecular reactions model scheme proposed by Kumar was used to simulate cracking reaction of naphtha in the tubular reactor.Meanwhile, the Navier-Stokes equation system was solved by a so-called fully implicit coupled algorithm.Simulation results agreed very well with industrial data, which proved the reliability of the model.Simulation results showed that propylene and butylene yields firstly increased and then decreased, while methane and ethylene yields increased all the way.the addition of side burners brought the outlet tube skin temperature distribution to be more uniform.The flue gas recirculation made the temperature in the middle of firebox more uniform.The asymmetrical structure of the furnace led to the asymmetry of flue gas velocity at the top of the furnace, and further led to a lower efficiency of heat supply of the side burners on the rear wall than the ones on the front wall.The results could be helpful for engineers to design and optimize the  ethylene pyrolyzer.

    Optimal design of bypass location on heat exchanger networks based on relative gain array analysis
    LUO Xionglin, BAI Yujie, HOU Benquan, SUN Lin
    2011, 62(5):  1318-1325. 
    Abstract ( 1329 )   PDF (442KB) ( 281 )  
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    A controllable bypass optimal design method is presented.The way to establish a heat exchanger networks(HEN)model was derived for the quantitative analysis of relative gain array(RGA).From the point of view of controllability, a HEN non-square RGA(ns-RGA)was calculated iteratively, and then the optimal bypass location was determined to ensure a more controllable HEN.Generically, RGA was used to select appropriate manipulated variables for target temperatures, but it was a breakthrough here and a novel optimal bypass location method was presented by iteratively calculating the HEN ns-RGA.Some guidelines were given to simplify the work.A case analysis indicated that changes of normal operation state of the HEN would not impact the bypasses location, which was derived from the above method.This method was adaptable to complex HEN, and could guarantee a more controllable HEN for production.A case study demonstrated the effectiveness and feasibility of the method proposed in this paper.

    Optimal design of bypass location on heat exchanger networks based on structural controllability
    HOU Benquan, SUN Lin, , LUO Xionglin
    2011, 62(5):  1326-1338. 
    Abstract ( 1289 )   PDF (508KB) ( 335 )  
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    During the operation of heat exchanger networks(HEN)with varying operating conditions,bypass optimal control is considered an effective method to adjust outlet fluid temperature and save energy.However, locations of bypasses are derived without the verification by the control theory.And, it is always very difficult to choose the location of bypasses with the trade-off between controllability and capital investments.Therefore, it is necessary to develop a method to design a HEN control structure based on the control theory.Based on structural controllability, in order to maintain all states controllable and minimize the number of bypasses, a bypass optimal design method with all states controllable(method 1)was proposed.On the other hand, when the number of bypasses was limited, to maximize controllable states an alternative bypass optimal design method with sub-controllable states(method 2)was also presented.The results indicated that with these two methods, the optimal bypass design could be derived for any requirement of controllability and capital investments.A case study of HEN before desalting in an atmospheric/vacuum distillation plant demonstrated the effectiveness of these two methods proposed in this paper.

    An iterative method for designing water-using networks of single contaminant involving regeneration reuse/recycling
    PAN Chunhui, SHI Jing, LIU Zhiyong
    2011, 62(5):  1339-1344. 
    Abstract ( 1221 )   PDF (387KB) ( 281 )  
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    Based on the insight that the difference between the water network involving regeneration and that involving reuse only is that there is an additional stream, the regenerated stream, in the former one, this paper presents an iterative method for designing water-using networks of single contaminant involving regeneration reuse/recycling.For the networks with a given removal ratio(RR), a reasonable regeneration concentration is obtained first.Add the regenerated stream into the network with reuse only, the network involving regeneration can be formed.Then the design of the networks involving regeneration reuse/recycling can be performed by using the design procedure proposed for the systems involving reuse only.For the networks with the given regeneration concentration, the final design can be obtained with one iteration.For the networks with a known removal ratio, the final design can be obtained with several iterations.This paper considers the targets of freshwater consumption, regenerated water flow rate, and mass load for regeneration, and all the target items can reflect the total cost of the network.A few literature examples are investigated.The structures of the designs obtained in this work are not complex compared to that reported in the literature, and the calculation of the proposed method is very simple.

    Dynamic non-Gaussian process monitoring method based on DIFA and its application
    YIN Xueyan, LIU Fei
    2011, 62(5):  1345-1351. 
    Abstract ( 813 )   PDF (612KB) ( 49 )  
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    According to the dynamic characteristics of industrial production process and process variables of Gaussian distribution problems, this paper proposes a new monitoring method based on Dynamic Independent Factor Analysis(DIFA).Firstly, the paper chooses suitable time lags for each variable by auto-correlation analysis to construct the augmented matrix; secondly, compresses the augmented variable matrix by Principal Component Analysis(PCA); at last, computes the parameters by the Expectation Maximization Algorithm, establishes a mixed model of adaptive Gaussian, constructs the monitoring indices including GI2 and GSPE and presents the non-parametric algorithm for confidence bounds.This new monitoring method was used in an adsorption separation process and compared with the methods based on Modified Dynamic Factor Analysis(MDFA)and Independent Component Analysis(ICA), the validity and superiority were proved.

    Energy analysis for transition from Cassie state to Wenzel state
    SUI Tao, WANG Jiadao, CHEN Darong
    2011, 62(5):  1352-1357. 
    Abstract ( 1738 )   PDF (830KB) ( 599 )  
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    This study analyzed the Cassie state to Wenzel state transition of droplets on surfaces decorated with assemblies of cylindrical pillars arranged on a silicon wafer from the point of view of energy.The relation curve between energy barrier of state transition on the cylindrical array of different parameters and droplet size was calculated.For droplets size larger than 2 μltwo methods could be used for the transition from Cassie state to Wenzel state: increasing the droplets’ gravitational energy or maintaining constant droplets’ size and increasing the cylindrical array spacing distance.The experimental results were consistent with theoretical analysis.

    Factors influencing single drop deformation in high-voltage AC electric field
    YANG Donghai, HE Limin, YE Tuanjie, LUO Xiaoming
    2011, 62(5):  1358-1364. 
    Abstract ( 984 )   PDF (850KB) ( 453 )  
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    Experiments were carried out to investigate the deformation of single drop in high voltage AC electric field with different types of white oil and water.The effects of electric field strength, viscosity of oil, interfacial tension and droplet diameter on the deformation of droplet were studied.With a micro high-speed camera system and image processing technology, the deformation of droplet was observed and analyzed.The results indicate that the deformation is mainly affected by electric field strength, drop diameter and interfacial tension.The eccentricity of ellipsoid drop is approximately proportional to the power of the electric field strength, N(1.7<N<2.4), and the diameter.The drop with lower interfacial tension is more prone to deform in the electric field.The effect of oil viscosity on droplet deformation is not obvious.When the deformation is small, the change of drop eccentricity is accordance with the change of Weissenberg number, but the phenomenon is different when the deformation is large.

    Influence of self-sealing performance of hydrophobic surface on face of mechanical seal
    PENG Xudong, LIU Xin, MENG Xiangkai, LI Jiyun, SHENG Song’en
    2011, 62(5):  1365-1370. 
    Abstract ( 1049 )   PDF (1776KB) ( 205 )  
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    The lubrication film thickness developed between the two faces in a mechanical seal normally ranges in size from 1 to 15 μm.Therefore the influence of the surface tension of sealing medium cannot be ignored.In this paper a study of sealing ability of a laser-textured surface mechanical seal(LST-MS)with hydrophobic surface located at the inner radius was performed.The geometrical models of hydrophobic surface with nano-columns or nano-pores were presented, and their self-sealing ability was theoretically proved.The Reynolds equation for controlling film pressure between the two faces of such a LST-MS was solved by using the finite element method.The effects of surface tension coefficients of the sealing medium on film stiffness, opening force and leakage rate were studied at different rotational speeds and sealing pressures.It was proved theoretically that such a LST-MS could get zero-leakage under specific conditions.The results showed that when the LST-MS operated at the rotational speeds lower than 100 r·min-1 and low fluid pressure ratios lower than 2, film stiffness and opening force were kept high while leakage was substantially decreased.The film thickness fluctuation would take place due to external perturbation, but leakage would be controlled by using barrier fluids or flushing fluids with high surface tension coefficients.The width ratio of hydrophobic face to seal face was optimized in the range from 0.01 to 0.10.

    Fermentation process optimization and kinetics studies of 2-keto-D-gluconic acid production by Serratia sp.BK-98
    ZHANG Wei, XIE Zhipeng, LUO Wei, ZHANG Jianguo
    2011, 62(5):  1371-1376. 
    Abstract ( 1535 )   PDF (419KB) ( 366 )  
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    Based on the optimization of culture conditions for producing 2-keto-D-gluconic acid(2-KDG)by Serratia sp.BK-98 in a Erlenmeyer flask, the factors of dissolved oxygen(DO)and pH affecting 2-KDG batch fermentation in 100 L fermenter were further optimized to be 30% and 6.0 respectively.Under the DO-stat and pH-stat batch culture conditions, 2-KDG production reached 211.2 g·L-1.The kinetics of DO-stat and pH-stat batch fermentation were also investigated and the models for biomass, substrate consumption and product were established respectively based on the Logistic equation, Leudeking-Piret equation and Modified Leudeking-Piret equation.Curve fittings for the above models by using experimental data were performed by the non-linear least squares method with the software Origin 8.0.With the evaluated model parameters, the calculated values of the models and experimental data were in good agreement and the models could provide guidance for 2-KDG fermentation production.

    Process for synthesis of daidzein based on Friedel-Crafts reaction
    WU Chunxin, LI Wanxia, LI Yangyang, ZHAO Deming, CHEN Yingqi
    2011, 62(5):  1377-1381. 
    Abstract ( 906 )   PDF (391KB) ( 529 )  
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    Daidzein was synthesized from 1,3-dimethoxybenzene and p-methoxyphenylacetic acid using a process containing chlorination, Friedel-Crafts acylation, demethylation, cyclization and demethylation. Because of methyl protection, reactivity of hydroxy groups was reduced and the yield of Friedel-Crafts reaction reached to 93.6%.Hydrobromic acid(40%)was used as demethylation reagent, and all methyl in 4′,7-dimethoxyisoflavone molecule could be removed.The effect of process parameters such as catalyst amount, reaction temperature and molar ratio of materials were studied, and their optimal values were as follows:(1)in Friedel-Crafts reaction, the ratio of catalyst(aluminum chloride)and 1,3-dimethoxybenzene 1.11, reaction temperature 25,(2)in demethylation, the ratio of demethylation reagent(aluminum chloride)and 2,4,4′-trimethoxydeoxybenzoin 1.11,(3)in cyclization reaction, the ratio of triethyl orthoformate and 2-hydroxy-4,4′-dimethoxydeoxybenzoin 21, reaction temperature 135,(4)in demethylation reaction of 4′,7-dimethoxyisoflavone, reaction temperature 122.The structure of product was characterized by 1H NMR and MS.

    Formations of solid and gas phase products during rapid pyrolysis of coal
    YUAN Shuai, CHEN Xueli, LI Jun, DAI Zhenghua, ZHOU Zhijie, WANG Fuchen
    2011, 62(5):  1382-1388. 
    Abstract ( 1344 )   PDF (472KB) ( 442 )  
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    The rapid pyrolysis of 3 different ranks of coals, including lignite from Inner Mongolia, bituminous from Shenfu coalfieldand anthracite from Guizhou, has been carried out in a high-frequency furnace which could sharply reduce the secondary reactions.The pyrolysis temperatures were ranged from 600 to 1200 with an interval of 100.The effects of coal rank and temperature on the yields of char, char-C and pyrolysis gas, as well as the percentages of H2, CO, CH4and CO2 in the pyrolysis gas produced from the primary stage of pyrolysis were investigated.Results show that both of the yields of char and char-C increase, while the yield of pyrolysis gas decreases as the coal rank increases.The yields of char and char-C decrease, and the yield of pyrolysis gas increases with the increasing temperature.The char-C yield of lignite can reach a level lower than 50% at the temperature of 1200.H2 and CO are the main components of the pyrolysis gas, while the contents of CH4 and CO2 are much lower.As the temperature increases, the contents of H2 and CO increase, and the contents of CH4 and CO2 decrease.The contents of H2+CO in pyrolysis gas increase with the increasing temperature.The H2+CO contents from 3 coals are all higher than 90% at the temperature of 1200.The H2/CO ratio of pyrolysis gas also increases as the temperature increases.Both the H2+CO contents and H2/CO ratio in pyrolysis gas from 3 coals are in the order of anthracite>lignite>bituminous.The low heating values of pyrolysis gas from all the 3 coals are higher than 11 MJ·m-3.As the pyrolysis temperature increases, the low heating values of pyrolysis gas of bituminous and anthracite decrease, while the heating values of pyrolysis gas of lignite have a peak value at the temperature about 1000.

    Inhibitory effect of ammonia and lincomycin on anaerobic digestion
    HE Pinjing, GUAN Dongxing, WU Duo, Lü Fan, SHAO Liming
    2011, 62(5):  1389-1394. 
    Abstract ( 1245 )   PDF (591KB) ( 579 )  
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    In order to utilize protein-rich bio-wastes from the process of lincomycin manufacturing,mesophilic anaerobic digestion experiments were conducted in a batch mode to evaluate the inhibitory effects of ammonia concentrations(300—4500 mg·L-1)and lincomycin ones(0—100 mg·L-1)on methane production by anaerobic digestion of the bio-wastes.The results show that both the concentrations of ammonia and lincomycin had significant negative correlations with the cumulated amount of methane.After 240 h of batch incubation, the 50% effective inhibitory concentrations(EC50)were 1445 mg·L-1 and 35 mg·L-1 for ammonia and lincomycin respectively, and 27—28 mg·L-1 for free ammonia.Furthermore, there existed lincomycin in the system at concentration of 25 mg·L-1, the inhibitory trend and level of ammonia on anaerobic digestion were the same as that without lincomycin.Therefore, the inhibition of ammonia on anaerobic digestion is independent of lincomycin.

    Characteristics of anaerobic sludges in Anammox-EGSB bioreactors started with different inocula
    DING Shuang, ZHENG Ping, TANG Chongjian, ZHANG Jiqiang, HU Anhui
    2011, 62(5):  1395-1401. 
    Abstract ( 1363 )   PDF (2473KB) ( 414 )  
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    The characteristics of the anaerobic sludges in Anammox-EGSB bioreactors started up with anaerobic methanogenic sludge(AMS), fresh Anammox sludge(FAS)and stored Anammox sludge(SAS)were investigated respectively.It was found that Anammox-EGSB bioreactors could be started up successfully with these three kinds of seeding sludges.The performance of the bioreactor inoculated with SAS was better than that inoculated with AMS, but worse than that inoculated with FAS.After the start-up, the VSS/SS ratio, granular diameter, settling velocity and SAA of these three seeding sludges were superior to those of the initial state.The color of three seeding sludges tended to be bright red.Besides, the cell suspension showed the characteristic absorption peaks between 400 nm and 420 nm.The changes on color and the absorption spectrum of the sludges were correlated with the changes of numbers and the activity of microorganisms during the start-up.The color and absorption spectrum could be used as an indicator in the start-up of Anammox reactors.

    Phosphorus removal performance of modified CAST process
    XU Lijie, WANG Shuying, GAN Guanxiong, CHEN Xiangdong, PENG Yongzhen
    2011, 62(5):  1402-1407. 
    Abstract ( 1333 )   PDF (1002KB) ( 313 )  
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    The first level A standard of the sewage discharge for phosphorus removal could not reach when only biological method is employed, such as the traditional CAST(cyclic activated sludge technology)process that has been widely used in municipal wastewater treatment plants.A modification for the traditional CAST process was made by introducing an independent stirring phase in the main reactor zone.The modified process has been demonstrated in a full-scale wastewater treatment plant.To optimize the metabolic environment for polyphosphate bacteria and to increase its competition ability, gradually the aeration time was shortened and the anoxic stirring time extended by two stage experiment.For the modified CAST process the efficiency of phosphorus removal is 89.1%, 22% higher than non-modified CAST process, and the first level A standard of the sewage discharge could be steadily reached for the effluent TP.The results of static tests showed that the modification of process can increase the proportion of denitrifying polyphosphate accumulating organisms, and that the removal of 1 mg·L-1 PO43--P need consume of 1.67 mg·L-1 NO3--N.So, the denitrifying performance was also improved, and the concentration of NH4+-N and TN in effluent both could meet the first level A standard with 10.4% energy saved.

    Experiment and analysis of ammonia escape from decarburization absorbent inhibited by NHD
    MA Shuangchen, SUN Yunxue, CUI Jiwei, ZHAO Yi
    2011, 62(5):  1408-1413. 
    Abstract ( 1585 )   PDF (647KB) ( 644 )  
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    CO2 is the most important greenhouse gasand reducing its emission has caught wide attention.It is very important to develop CO2 capture technology for coal-fired power plants, which account for major greenhouse gas emission in China.Using ammonia solution to absorb CO2 from flue gas is expected to realize low cost and high efficiency. However, this technology faces a problem of escape of ammonia.This paper focuses on the problem of ammonia escape in ammonia decarburization process, through a series of experiments on NHD(polyethylene glycol dimethy ether)inhibiting effects in bubbling absorption of ammonia.The impacts of NHD and ammonia concentrations on ammonia escape were studied, and NHD inhibition mechanism of ammonia escape was analyzed.The results showed that NHD showed inhibition for ammonia escape and enhanced removal of CO2 at the same time.The amount of escaping ammonia was reduced by 24.86% and the removal efficiency for CO2 increased by about 10% when 5% NHD was added to decarburization solution.The results could provide reference for further research of ammonia method to capture CO2.

    Kinetic model on ozonation of p-toluene sulfonic acid
    CAI Shaoqing, HE Yuefeng, DAI Qizhou, CHEN Jianmeng
    2011, 62(5):  1414-1420. 
    Abstract ( 974 )   PDF (446KB) ( 595 )  
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    Direct and indirect ozonation of p-toluene sulfonic acid(p-TSA), a typical pollutant in pharmaceutical wastewater, was studied.The results showed that at the conditions of pH 2—13, ozone flow rate 16—64 mg·min-1 and pollutant concentration 100—5000 mg·L-1, the degradation followed the pseudo-first-order kinetics.The higher pH and ozone flow rate, and lower concentration were, the larger reaction constants.In order to consider the relative contribution of direct and indirect oxidation a kinetic model of ozonation was set up, in which 3 kHO2-·/k0 was selected as kinetic parameter.The effect of pH, ozone flow rate and pollutant concentration on 3 kHO2-·/k0 was analyzed quantitatively, which could provide fundamental data for the application of ozonation in pharmaceutical wastewater pollution control.

    Isolation and identification of a heterotrophic nitrifier and its optimal conditions for nitrification
    Lü Yongkang, YIN Jiahong, LIU Yuxiang, ZHANG Weiqing
    2011, 62(5):  1421-1427. 
    Abstract ( 983 )   PDF (455KB) ( 345 )  
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    A heterotrophic nitrifier with high efficiency of removing NH4+-N and significant accumulation of NO2--N named strain C16 was isolated from the activated sludge of a cokes wastewater treatment facility .Cells of strain C16 were Gram negative short rods.The colonies were translucent white.It was identified as Alcaligenes sp.according to its morphological and physiological properties and the analysis of its 16S rRNA gene sequence.Results show that all NH4+-N have been removed.The removal rate of NH4+-N by this strain is 94.7% and the accumulation of NO2--N is tremendous in the optimization medium after 4 d cultivation through the experiment of medium optimization.The concentration of NO2--N is up to 30.1 mg·L-1 compared with the counterpart original cultivation which is just 7.34 mg·L-1.

    Resistance of carrier anaerobic baffled reactor for decentralized domestic sewage treatment to short-term hydraulic shock loading
    FENG Huajun, WANG Meizhen, SHEN Dongsheng
    2011, 62(5):  1428-1434. 
    Abstract ( 945 )   PDF (604KB) ( 278 )  
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    To examine the stability of carrier anaerobic baffled reactor(CABR)treating low concentration domestic sewage, the macroscopic performance, catabolic intermediate and microbial activities of CABR were investigated at different hydraulic retention times(HRTs)and different temperatures.The results showed that: The change from “L” shape to “\” shape of the TCOD removal curve throughout the reactor suggested qualitatively the decline of shock resistance potential, and the invariability of volumetric removal rate with increasing shock load indicated quantitatively the shortage of buffer capacity. The increase of the ratio of soluble microbial products(SMP)/ soluble chemical oxygen demand(SCOD)along the flow-direction and the ratio of volatile fatty acid(VFA)/alkalinity less than 0.11 implied excellent potential of shock resistance. The decline of shock resistance could be indicated by the decrease of microbial activities.It was also demonstrated that CABR showed the best shock resistance potential at 28 but the worst potential at 10.The stability of CABR under short-term hydraulic shock load declined as temperature decreased.

    Quick start-up of filter for removing manganese by contact oxidation method
    ZHONG Shuang, Lü Cong, WANG Sijia, ZHANG Fengjun, ZHU Lei
    2011, 62(5):  1435-1440. 
    Abstract ( 960 )   PDF (1027KB) ( 316 )  
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    Using cheap river sands as packing material and applying ozone non- continuous aeration, Mn2+ in raw water was oxidized into insoluble compounds that attached to sand surface and formed activated membrane having ability to remove manganese.The activated membrane became mature within only five days under the experimental conditions: ozone aeration four times a day, 10 min each time at 50ml·min-1.The concentration of Mn2+ in effluent could be lower than 0.1 mg·L-1.The maturity period of the filter for manganese removal was significantly reduced.The optimum operation condition for the mature filter was also explored.The results indicated that the filter surface membrane could maintain efficiency for a long time at the following conditions: manganese concentration in raw water 1.5 mg·L-1, pH higher than 7.0, dissolved oxygen concentration more than 6.5 mg·L-1 and water flow rate less than 0.6 m·h-1.

    Treatment and utilization of waste residue produced from polyaluminium chloride process

    LI Na, XIANG Hao, LU Yijun, CHEN Jimei, DU Dongyun
    2011, 62(5):  1441-1447. 
    Abstract ( 1170 )   PDF (731KB) ( 807 )  
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    The polyaluminium chloride(PAC)waste residue produced by a company in Hubei province is viscous and colloidal, and of weak acidity and large moisture.If it was piled or landfilled directly, environment would be polluted.The experimental investigation was carried out for treatment and utilization of the waste.Two ways were proposed for modification and utilization of the waste.One is to be used as building materials in stead of part cement to produce fired common brick;the other is to be used as additive of decolorant for refinement of petrochemical.The results show that the acidic mud with pungent swell can be changed to near neutral or neutraland become odorless, non-toxic and environment-friendly by adding 2% of calcium lime.When the adding amount for modifying waste is within 10%—20%the fired bricks with it could reach the requirements of the national standard and calcination temperature did reduce about 50—100.The modified waste could be used as additive of decolorant. When the ratio of waste/base material was in the range of 1928, not only the cost of deodorant could be decreased but also the influence on its two main indexes decolorizing ability and surface area was little and its performance could meet the product requirement.

    Impact factor of sonochemical cleaning technique decontaminating petroleum hydrocarbon-contaminated beach fine soil
    WEN Junjie, JIA Yonggang, CHEN Huanlin, LI Zeli
    2011, 62(5):  1448-1454. 
    Abstract ( 847 )   PDF (1358KB) ( 253 )  
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    The petroleum contamination in soil is another pollution problem following pesticide and heavy metal in recent years.Petroleum is a kind of compound composed of alkane, cyclane and aromatics, which has the potentiality leading to cancer, deformity and mutation.The cleaning efficiency is poor in purifying natural acidic mixture consisting of crude oil and soil by routine measures, whereas sonochemical treatment has previously been shown to be an effective method to remediate soils contaminated with hydrocarbons. Sonochemical process is carried out in this research, which remediates the experimental beach fine soil contaminated with heavy oil.The effect of factors such as: slurry concentration,duration time of irradiation,slurry pH,alkaline additive and free radical reagent H2O2 on the desorption of hydrocarbon from fine salty soil, is considered.And it is proposed that solid-to-liquid mass ratio is 61, working solution temperature is 20, irradiation time is 5 min, working solution pH is 9, alkali dosing of Na2CO3 is 0.15% at the time of using sonochemical process technique decontaminating  petroleum  hydrocarbon- contaminated fine soil of beach.In addition, it is crucial for soil processing that some essential step should be taken to eliminate the concretion, which could assist the technique with an ideal final effect.

    3D numerical simulation based on operator splitting method for temperature of plastic injection molding in filling stage
    LIU Yongzhi, ZHAO Zhenfeng, SHEN Changyu
    2011, 62(5):  1455-1459. 
    Abstract ( 856 )   PDF (1120KB) ( 842 )  
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    In the filling stage of plastic injection molding, the energy equation is dominated by convection.The simulation of temperature with the classical Galerkin finite element method in a fixed element might be unstable and oscillatory if time step is unreasonable.To get the reliable solution, the algorithm must deal with both convection and conduction, which requires highly different time scales.For this reason, the energy equation was solved by an operator-splitting method. First, the convective part of the problem was solved, and then the conduction term and source term were solved.In this way, particularly effective numerical schemes were used.As this approach used sub-time steps for the convection term, which was much smaller than that for the conduction term, the unstable result caused by convection could be solved consequently.In addition, the lumped mass heat capacity matrix was used to deal with the transient item, which reduced non-physical oscillations that the consistent mass heat capacity matrix possibly led to.For the given examples, the simulation results illustrated that the scheme in this paper had better accuracy.

    Agglomeration eliminating nano-sized antimony doped tin oxide prepared by sol-gel method
    GONG Sheng, ZHOU Xinhua, YIN Guoqiang, SONG Guangquan, LI Cuijin, YANG Zhuoru
    2011, 62(5):  1460-1465. 
    Abstract ( 1001 )   PDF (1668KB) ( 557 )  
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    After antimony doped tin oxide(ATO)precursors were prepared by the sol-gel method, oven drying, microwave drying, vacuuming drying and supercritical fluid drying(SCFD)were used to treat the alcogels of ATO precursors.Weakly agglomerated nano-sized ATO particles with tetragonal phase structure were obtained after dry precursors were annealed at 600 under atmosphere.The nanoparticles were characterized by X-ray diffraction(XRD), field emission scanning electron microscopy(FESEM), transmission electron microscopy(TEM)and Malvern Zen1600 Zeta sizer.The results showed that ATO particles with tetragonal phase structure were all well crystallized from four drying processes.However, only the ATO powder prepared by SCFD consisted of primary particles weakly attached to each other, and the average size was around 25 nm.The mechanism was that the particles of precursors could keep loose morphology after treatment by SCFD, which was the key to preparing weekly agglomerated nano-sized ATO particles.In conclusion, it was an effective way to avoid the nano-sized ATO agglomeration by SCFD process in the sol-gel method.

    Fabrication of microporous EPDM foam with high strength
    XIE Xubing, GAO Xiaoling, XU Yunshu, XU Guangliang
    2011, 62(5):  1466-1470. 
    Abstract ( 1337 )   PDF (2245KB) ( 321 )  
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    EPDM foam filled with nano-SiO2 was prepared by the radiation chemistry method, and such material was processed by post radiation crosslinking.SEM results indicated that the content of nano-SiO2 was a key factor in microporous EPDM foam.After adding nano-SiO2, the pore distribution became good and the cell diameter decreased.The cell diameter was only 13 μm when SiO2 content was 30 phr.With increasing nano-SiO2 contenttensile strength was improved, and elongation at break increased first and then decreased.There was a maximum value when nano-SiO2 content was 30 phr.Through post radiation crosslinking, tensile strength and elongation of microporous EPDM became obviously better than that without post radiation crosslinking.

    Analysis of flammability limits for liquefaction process ofoxygen-bearing coal-bed methane

    LI Qiuying, WANG Li, JU Yonglin
    2011, 62(5):  1471-1477. 
    Abstract ( 755 )   PDF (672KB) ( 292 )  
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    Most of oxygen-bearing coal-bed methane(CBM)has not been utilized due to the limit in technique for production.The discharged gas leads to not only the waste of resources but also environmental pollution.In this study, a liquefaction process is proposed and designed for the typical CBM.HYSYS software is adopted to simulate the process.The flammability limits are analyzed and calculated based on the flammability limit theory and the simulated results of HYSYS.The results indicate that no flammable hazards exist in the processes of compression, liquefaction and throttling but they may appear at the top of the distillation tower.A method, in which oxygen is first removed from the feed gas with the control of the bottom flowrate(flowrate of the liquid product at column bottom), is adopted to ensure that the methane content is always higher than the flammability limit in the whole liquefaction and distillation processes, so that the operation safety of the whole process is very high.The methane recovery rate and the purity of liquid product are high with low energy consumption.Furthermore, the liquefaction process has good applicability for other gas resources.The simulation results can offer references for the separation of oxygen from CBM and security analysis of liquefied process.